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Anyone having issues with front CV axles?

90south

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Great news!

It would be nice if Ford had a recall instead of having individuals struggle with the dealerships to get them to even address the problem and then only fix 1 Maverick at a time.
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bdavidson94

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I have a 2022 XL 2.0 with what appears to be a bad inner CV axle on the driver’s side. It has less than 5k miles on it. I put a Rough Country 2” leveling kit/lift on it with about 2-3k miles. The passenger side is fine. I did find some grease coming out of the bottom of the boot. It’s making a clunking noise when you rock of back and forth at low speed. It also shakes a little when I accelerate from about 10-25mph. Alignment was done a few days after the lift was installed.

I took it to the dealer and advised them of my suspicions. They stated that it was most likely the issue, but they wouldn’t cover anything as the lift voided the warranty.

I’ve seen a few things online where people are having the same issue without the lift, so I wanted to see if this is more widespread.
I have a non lifted ford hybrid and both CV axles are bad, 32k and have to wait weeks for replacement. Anyone replace with a non OEM axle that is heavier duty. I take it really easy on my truck, but do tow from time to time and I am nearly to 2k limit, but it shouldn't fail and it is a known problem and there has been a software update, but that was done on mine and both still failed.
 
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207maverick

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Hopefully not derailing this thread, but I think I may be in the bad axel boat here and looking for opinions.

Current milage: 3650

about a week ago I installed the HRG 1.5" puck lift, and immediately on the first test drive, I felt a bit of a 'wobble' as it seems to be described, when accelerating straight from about ~17-23mph. I only drove about 10 miles on it, and went to get it aligned the next day. I went to a highly reputable shop in the area that aligns all of the lifted trucks in town, and they adjusted the cam bolts and get it all straightened out.

She drives straight as an arrow now, but I still get that little bit of a wobble when accelerating straight between 18-21mph at maybe 30% throttle. I don't really feel it when accelerating through a turn, or with a bit more juice; but that still doesn't seem right, right? I only have maybe 100 miles on the lift so far, and I don't get any wobble at higher speeds; its just that tiny pocket between ~18-21mph now.

Is this enough cause to reach out to ford/my dealership? Seems like its hit or miss if the dealership will 'ding' me for installing a lift, even just a 1.5", but the fact that it started happening so early makes me feel like they were bad from the get go. Just looking for some other opinions here, thanks.
Sounds like the issue I’m having. Can you identify which axle the wobble is coming from? Mine is coming from the front driver’s side. I’ve had it looked at by ford twice and each time they said it was the lift causing the angle of the CV to be more extreme (which it is). The increased angle is then binding the CV at some points (turning and accelerating at low speed). I have no issues at higher speeds. I was like “if this is the case, why isn’t it happening with the other axles?” They didn’t have a good answer. There is movement where the inner cv enters the transmission, which I think is the root of the issue (I think I have video of this somewhere back in the thread), with more movement on the driver’s side than the passenger side. When I explained this to Ford they said it was normal movement in terms of the additional play on the driver’s side compared to the passenger side. The service manager actually showed me this on a brand new Bronco sport (same platform as the Mav), and I felt the same movement that I was experiencing. Could be a bigger recall issue that has yet to be discovered. If I figure out a fix I’ll post in this thread. As of right now I’m not overly concerned as it is only happening at low speed.
 

Automan21

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Man reading about all these cv axle problems I'm reconsidering my decision to get a mav.
Someone has gotta sell a aftermarket replacement that's more reliable. A swap from the dealer to another new crappy cv is not a promising solution.
 

Bob The Builder

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Man reading about all these cv axle problems I'm reconsidering my decision to get a mav.
Someone has gotta sell a aftermarket replacement that's more reliable. A swap from the dealer to another new crappy cv is not a promising solution.
Why? One of my life's lessons I have learned in my 74 years on this planet, is to either do not give dealers reason to weasel out of a warranty, or, say to hell with it and accept the fact that the mod you have to have could impact things down the road and are good with that. (Like Lift Kits)

Maybe there's a reason Ford designed and installed upgraded CV's on the Tremor. If memory serves me correct, the Tremor only has a 1" lift. Maybe Ford is a step ahead in this process.
 

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Automan21

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Why? One of my life's lessons I have learned in my 74 years on this planet, is to either do not give dealers reason to weasel out of a warranty, or, say to hell with it and accept the fact that the mod you have to have could impact things down the road and are good with that. (Like Lift Kits)

Maybe there's a reason Ford designed and installed upgraded CV's on the Tremor. If memory serves me correct, the Tremor only has a 1" lift. Maybe Ford is a step ahead in this process.
Correct!
Im all in for not letting the dealer screw you. And I know all about the pay to play, Ive modded 10-15 vehicles in my lifetime. Some mods caused issues and some didn't but I knew that when I was doing the work on them.
Im just saying people who are not even lifting their trucks are having issues. Thats not cool.
On the other hand people here are lowering their mavs, wonder if they are having cv issues too???
 

Bob The Builder

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Correct!
Im all in for not letting the dealer screw you. And I know all about the pay to play, Ive modded 10-15 vehicles in my lifetime. Some mods caused issues and some didn't but I knew that when I was doing the work on them.
Im just saying people who are not even lifting their trucks are having issues. Thats not cool.
On the other hand people here are lowering their mavs, wonder if they are having cv issues too???
Yes, they are, and that does give me pause, but, from somewhat following this issue with the EB's, it does seem to be much less of an issue as it is with the hybrids. So that is a good things for us EB drivers. I would be interested if this is a first year issue with the EB's and that maybe it is somewhat resolved with the '23's & '24's? I dunno.
 

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Correct!
Im all in for not letting the dealer screw you. And I know all about the pay to play, Ive modded 10-15 vehicles in my lifetime. Some mods caused issues and some didn't but I knew that when I was doing the work on them.
Im just saying people who are not even lifting their trucks are having issues. Thats not cool.
On the other hand people here are lowering their mavs, wonder if they are having cv issues too???
From what I see at stock ride height the CV angle is about fifteen degrees. That's on the upper end of acceptable for a stock half shaft joint. I'm assuming a lowered Mav would bring this angle down to under ten degrees which is much better for it. The more angle that a CV joint has the more energy is converted to heat and the more susceptible it is to oscillation
 

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Yes, they are, and that does give me pause, but, from somewhat following this issue with the EB's, it does seem to be much less of an issue as it is with the hybrids. I would be interested if this is a first year issue with the EB's and that maybe it is somewhat resolved with the '23's & '24's.
Like I mentioned, the two electric motors in the hybrid powertrain generate peak torque at zero rpms and instantaneously, that's most likely what's causing the higher failure rate in hybrids. I've also gone through a set of halfshafts replaced under warranty on a stock suspension Maverick
 

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Why? One of my life's lessons I have learned in my 74 years on this planet, is to either do not give dealers reason to weasel out of a warranty, or, say to hell with it and accept the fact that the mod you have to have could impact things down the road and are good with that. (Like Lift Kits)

Maybe there's a reason Ford designed and installed upgraded CV's on the Tremor. If memory serves me correct, the Tremor only has a 1" lift. Maybe Ford is a step ahead in this process.
The Tremor doesn't even have a 1" lift conventionally speaking. A quarter of that added ride height comes from the standard taller tires (235/65R17) which has zero bearing on CV angle. The actual suspension lift is about 3/4 of an inch.
 
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utini3

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Why? One of my life's lessons I have learned in my 74 years on this planet, is to either do not give dealers reason to weasel out of a warranty, or, say to hell with it and accept the fact that the mod you have to have could impact things down the road and are good with that. (Like Lift Kits)

Maybe there's a reason Ford designed and installed upgraded CV's on the Tremor. If memory serves me correct, the Tremor only has a 1" lift. Maybe Ford is a step ahead in this process.
Tremors have the same CVs, mine just went out on 1in lift in under 300miles
 
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23grayXLT84

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if its a design flaw and Ford cares to fix, then expect new axles likely during the 25MY refresh. if its a quality issue, well it should have been fixed by now. Not sure if that is the case since some are on their 2nd ro 3rd set.
 

Tomm8tx

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2022 Mav Hybrid Lariat Lux no mods, the shake started being constant around 15k miles, was finally able to get an appointment at the dealership on October 31, 8am (19,700 miles) for recalls and front end shake, it is the CV's, they found one axel in a week, the other side has been on back order and might ship out this week or next. I have a loaner car to drive as the truck is unsafe to drive, but I do miss the utility and gas milage of it greatly. The truck always had little shimmy from the beginning, I assumed it was the electric torque and traction control battle as it got better after the first round of software updates, but it came back here and there on acceleration, probably starting around 10k, and becoming consistent around 15k, only under acceleration and any acceleration. By the time I was able to get it to the dealership I had learned to baby the throttle and keep the vibration to a minimum as I had read this forum and seen the CV issues popping up and didn't want a worst case scenario to happen.
I am not frustrated with Ford over the part going bad (this happens, engineering vs. real world) as much as I am over getting the replacement in and working over 2 months later. If it is a known issue, there should be a lot of them in the warehouse. I understand the supply chain on demand concept, and that works for a few at a time, but this needs to be a large manufacturing run to supply the dealerships with enough for 1/2 or more of the number of trucks sold, and hopefully made to not fail.
 

73ofalltrades

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I know a few guys that have the 2022 and have not put a lift on it and they have the same problem. I think it’s just a defective part. One is on a hybrid and the other is on a regular xl,
 
 







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