Sponsored

Knocka_stk

Member
First Name
Vibez
Joined
Jan 13, 2022
Threads
0
Messages
6
Reaction score
2
Location
Pompano Beach
Vehicle(s)
Nissan Altima
Do you have an estimate of total weight? I like the minimalistic approach
Sponsored

 
OP
OP
Chandonnet

Chandonnet

2.0L EcoBoost
Well-known member
First Name
Brian
Joined
Oct 18, 2021
Threads
5
Messages
73
Reaction score
321
Location
Brookline NH
Vehicle(s)
2022 Maverick
Engine
2.0L EcoBoost
OP
OP
Chandonnet

Chandonnet

2.0L EcoBoost
Well-known member
First Name
Brian
Joined
Oct 18, 2021
Threads
5
Messages
73
Reaction score
321
Location
Brookline NH
Vehicle(s)
2022 Maverick
Engine
2.0L EcoBoost

uh50

2.0L EcoBoost
Well-known member
First Name
Howard
Joined
Oct 4, 2021
Threads
30
Messages
1,236
Reaction score
1,395
Location
Brookhaven Lake O' the Pines, Texas
Website
www.hchaney.com
Vehicle(s)
2022 Maverick XL, VB, 2.0 EB
Engine
2.0L EcoBoost
Finished up my homemade rack recently. Built from 1.5” square 80/20 anodized aluminum extrusion and 1/4” aluminum for the brackets. Built it mainly for when I need to haul my kayaks around but will be good for just about anything I need to carry.

867D92DE-7F7A-45C1-BE92-4B5D7ABA7EEB.jpeg


652ED8EA-3499-4C7B-9514-EC3514E6FA30.jpeg


A89A8A10-D424-4FC8-888B-15CF93A61040.jpeg
Very Impressive and the anchor points on the bed rails are ingenious. Thanks for posting.:cool:
 

Sponsored

Maverickman74

2.0L EcoBoost
Well-known member
First Name
Shane
Joined
Dec 8, 2021
Threads
65
Messages
5,598
Reaction score
7,793
Location
Maui HI
Vehicle(s)
96 Bronco, 91 Comanche, 93 ZJ, 80 Eagle, Bicycle
Engine
2.0L EcoBoost
Clubs
 
Nice. Me too. I build the bumpers for my Bronco out of 2in square tube 1/4in thick. Just 10 minutes ago I pulled into a tight shade spot. One of those solar shade structures with nice thick girders for posts. I nicked it enough to stop the truck. All it did was scratch the paint! On both bumper and girders lol.

Looks great.
Oh I’ve already had plenty of weight on it and plenty of shake tests. The rack is completely rigid. I tend to over engineer just about everything that I build.
 

Pickles

2.0L EcoBoost
Well-known member
First Name
Calvin
Joined
Jan 29, 2022
Threads
24
Messages
780
Reaction score
721
Location
Canada
Vehicle(s)
Kia rio, kia sorento
Engine
2.0L EcoBoost
Finished up my homemade rack recently. Built from 1.5” square 80/20 anodized aluminum extrusion and 1/4” aluminum for the brackets. Built it mainly for when I need to haul my kayaks around but will be good for just about anything I need to carry.

867D92DE-7F7A-45C1-BE92-4B5D7ABA7EEB.jpeg


1102322A-516D-45FD-84E6-2FACA8FA7D39.jpeg


781755B8-FA6D-47A2-80D7-405B80724F28.jpeg


D30D3F0F-A69C-44AB-A5F1-883FC7D14C4D.jpeg


652ED8EA-3499-4C7B-9514-EC3514E6FA30.jpeg


A89A8A10-D424-4FC8-888B-15CF93A61040.jpeg


3C6BFA4A-9520-41CA-8C05-0FFECE48BDBA.jpeg


CF27737F-0967-4389-B5F4-3C5E872E93DB.jpeg
Nice work. We use this product frequently for work. If you replace some of the button heads with the hand twistable fasteners you could have a tool free removable rack 🙃 theyre more money… but if you made a bed rack outa this stuff you clearly dont care about that part 😂 nice project
 
OP
OP
Chandonnet

Chandonnet

2.0L EcoBoost
Well-known member
First Name
Brian
Joined
Oct 18, 2021
Threads
5
Messages
73
Reaction score
321
Location
Brookline NH
Vehicle(s)
2022 Maverick
Engine
2.0L EcoBoost
Nice work. We use this product frequently for work. If you replace some of the button heads with the hand twistable fasteners you could have a tool free removable rack 🙃 theyre more money… but if you made a bed rack outa this stuff you clearly dont care about that part 😂 nice project
Ya they have crossed my mind, McMaster Carr has some T-handle bolts for $3-$4 each.
 

gwalton1234

2.5L Hybrid
Well-known member
First Name
Geoff
Joined
Sep 13, 2021
Threads
3
Messages
98
Reaction score
95
Location
St. Louis
Vehicle(s)
2007 Saturn Aura
Engine
2.5L Hybrid
Finished up my homemade rack recently. Built from 1.5” square 80/20 anodized aluminum extrusion and 1/4” aluminum for the brackets. Built it mainly for when I need to haul my kayaks around but will be good for just about anything I need to carry.

867D92DE-7F7A-45C1-BE92-4B5D7ABA7EEB.jpeg


1102322A-516D-45FD-84E6-2FACA8FA7D39.jpeg


781755B8-FA6D-47A2-80D7-405B80724F28.jpeg


D30D3F0F-A69C-44AB-A5F1-883FC7D14C4D.jpeg


652ED8EA-3499-4C7B-9514-EC3514E6FA30.jpeg


A89A8A10-D424-4FC8-888B-15CF93A61040.jpeg


3C6BFA4A-9520-41CA-8C05-0FFECE48BDBA.jpeg


CF27737F-0967-4389-B5F4-3C5E872E93DB.jpeg
That is slick. Nice work.
 
Sponsored

totallynotchris

2.5L Hybrid
New member
First Name
Chris
Joined
Apr 12, 2025
Threads
1
Messages
3
Reaction score
1
Location
Massachusetts
Vehicle(s)
Maverick 2025 Lariat Hybrid AWD
Engine
2.5L Hybrid
Could you share the angles of the joints (if you have them). The intersection from the crossbar to the upright specifically. Is it 100°? 108°?, or did you just eyeball it?
 

Glen Baker LLC

2.5L Hybrid
Well-known member
Joined
May 29, 2024
Threads
30
Messages
7,375
Reaction score
12,448
Location
Central Nevada & Utah
Vehicle(s)
Maverick XLT Hybrid
Engine
2.5L Hybrid
Could you share the angles of the joints (if you have them). The intersection from the crossbar to the upright specifically. Is it 100°? 108°?, or did you just eyeball it?
Chris,
You may not get a reply. It has been over a year since the OP "Chandonnet" has been active on the forum. You may try sending a DM.
Good luck.
 

Toronto_Maverick

2.0L EcoBoost
Active member
Joined
Nov 10, 2025
Threads
4
Messages
26
Reaction score
16
Location
Toronto
Vehicle(s)
2023 XLT + Lux + 4k + BAP
Engine
2.0L EcoBoost
Wow this looks awesome! Wonder if it would be possible to make something similar but to work with a hard tri-fold, and Elevate rails as the connecting piece.
 

Hot Runr Guy

2.0L EcoBoost
Well-known member
First Name
Terry
Joined
Apr 27, 2021
Threads
101
Messages
4,245
Reaction score
7,884
Location
West Chicago, IL
Vehicle(s)
2024 Edge SEL, 2024 Lariat Tremor
Engine
2.0L EcoBoost
Clubs
 
Wow this looks awesome! Wonder if it would be possible to make something similar but to work with a hard tri-fold, and Elevate rails as the connecting piece.
I think that would be a no-brainer. Look at a site like 80/20.net for all the corner and connector options.

https://8020.net/

HRG
Sponsored

 
 







Top