- First Name
- Bobe
- Joined
- Jan 21, 2026
- Threads
- 0
- Messages
- 10
- Reaction score
- 6
- Location
- Pennsylvania
- Vehicle(s)
- 2024 XLT Maverick
- Engine
- 2.5L Hybrid
When does this kind of repeated failure (recognized by the manufacturer) go from a service bulletin to full fledged recall? I have owned my '24 XLT for less than a week and I took it to the dealer today for this issue. Really upset. I need to look up Lemon Laws definition, but this feels like negligence on the behalf of Ford and teetering on a lawsuit.Its not 1% or 2%, its virtually all Hybrids. Because of the incorrect BMS software decision to only charge the battery to 70% max, it always sulphates. The only change on the 25s is the switch to an AGM battery, which is somewhat more resistant to sulfation, thus hiding the issue for longer. Its not a fix at all.
This BMS mis-programming issue is affecting probably 50% of the Ford and Lincoln lineup at this point - any Maverick, F150, Mach-e, Mustang, Escape, Corsair and probably others that have a BMS in their build.
The BMS sensor on the battery is $35 at retail prices. The BMS software is the reprogramming cost - call it $100. Every battery that they replace is costing $212, and I'm almost at the point of getting my 4th one under warranty. It would seem to be far more cost-efficient to just fix the problem instead of hiding it.
Ford has already missed 2 announced dates to release the fix, and instead only fixed an incidental parasitic leak from the a/c software. It would be really useful if Ford published a real date for the fix to be available and then stuck to it.
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