Upgrading the XLT base audio system / door panel removal - finished with lots of pics.

[tehgearz]

Thank you for your help, I got the sub working, I just don't understand how you fit the fuse on the fuze tap, there's no space on either side . I'm going to try #3 as I don't have an auto dimming mirror

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[Orb1T]

Thank you for your help, I got the sub working, I just don't understand how you fit the fuse on the fuze tap, there's no space on either side . I'm going to try #3 as I don't have an auto dimming mirror

I end up using number 3 and it works fine.

 

[Red Ryder]

Now that we have several more powered subwoofers installed, has anyone else besides the OP noted any anomalies such as bass rolloff or unequal channel output?

I'm trying to decide whether to go speaker-level in on the Key and Hideaway or if an LOC would be ideal.

 

[bluscreen_]

Nice, now I have a basis on work off of when I get my Mav, quick question to anyone that can answer. I’m a big fan of bass so any recommendations or will this set up work well?

 

[DCM26]

Nice, now I have a basis on work off of when I get my Mav, quick question to anyone that can answer. I’m a big fan of bass so any recommendations or will this set up work well?

Following....

 

[BootXL76]

Has anyone tried out the Powerbass direct replacements? I have been thinking of ordering a set for an easy replacement.The Speakers I'm talking about.

After loads of researching what I wanted to do, I finally just ordered these (but the component set for $30 more but from crutchfield ) yesterday…. Gonna just do those for now to hold me over til I figure out what I want to do, the factory plug and play is ideal…. I don’t expect anything amazing from them, but I know they’ll do better than stock (which just has to go)…. I’ll let you know once I put em in next week

 

[Atisko]

I just finished working on the audio of my Maverick, it's an XLT so the basic audio, I wanted specifically this one to be able to make the upgrades more easily, I had a few cars with B&O sound system including a 5K system on my last Audi and I always thought it was good but missing something.

Full disclosure, I have no idea what I'm doing, just following stuff other people did in other cars and trying to not screw up anything.

My plan is to add a Kicker Key 200.4 running active for a component system in the front doors and dash, I'll use the crossover and adjustments from the amp. I decided it's not worth messing with the c pillar speakers as I mostly drive alone and when my kids are in the back they will not want anything too loud on their ears.

This is what I'm installing:

- Morel Maximo 6.5" component system in the front​

- Metra 82-5605 speaker adapters​

- Metra 72-5602 harness connector​

- Roadkill RKFR6​

- Killmat 80 mil​

- Kicker Key 200.4​

- Kicker Hideaway 11HS8 150W​

- 4ga power wire (future upgrades) and speed wire 9 way cable​

- internal panel "green" clips​

- ferrule kit​

​

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The 4ga wire is overkill, but I might want to upgrade the sub down the road, so I want to be able to reuse the wiring possibly with a Kicker Key 500w mono.

Woofers:

I started with the door speakers, removed the junk oem speaker and started applying deadening material on the inside of the door skin. I added as much as I could the space is very tight, about 1.5 sheets of the Killmat.

There are 5 bolts, one behind the latch release, two under the window control that needs to be removed and another two on the bottom. Take your time and be careful, the blue textured plastic scratches very easily.

Screws location:

The door has a plastic shell that acts like a speaker enclosure, which is good, but being a thin plastic shell it adds a lot resonance. Added more Killmat as much as I could. I used the adapters and fast ring to mount the new speakers in the locations, everything worked perfectly no issues at all. All factory looking in the end and the fast ring matched the door and speaker location perfectly as well. I just cut the middle one inside the door in half to accommodate for a metal bracing.

Most of the deadening material was added on the inside, on both metal skin and plastic where I could, this was a pain because of the small opening on the speaker and all the ribs to reinforce the plastic, Tap in different places and if it makes a lot of noise add deadening material.

I added deadening material to the inside of the door as well as the plastic makes a lot of noise. I ended up adding a lot more after the picture, almost 2 full sheets. Once I figured out all the clamps and connectors I put everything back together and just by tapping and opening and closing the door is a huge difference.

Tweeters:

removing the top grill on the dash. First you need to pull the A pillar cover just enough that you can lift the panel up, the grill is connected to the A pillar at the bottom. See picture.

Tested the tweeter polarity and they are reversed from factory, probably to help with alignment, I don't need that because of the DSP, but it may be worth to check if you are not using a DSP that can make this correction.

The tweeter is help in place by 3 little clamps easy to undo and it will lift up. Removing the glove box is easy and it will give you plenty of space to work and run cables. That's where the cabin air filter is as well. Plenty of space to tuck the Kicker key here as well.

I tested the Morel tweeters and they sounded great and are the same size as the hole in the dash, but I could not figure out a way to mount them without hacking the dash significantly and there's no panel to remove from the car, so it's a high risk job, if you mess up you can damage the car's dash.

Since I'm bi amp-ing I can make fine adjustments for crossover and levels, I kept the original tweeters and bypassed the capacitor and re wired the tweeters, the kicker key will fine tune and I can even set separate gain for this channel, I'm sure the Morels are way better, if I figure out a way to install them I will.

Power cables:

I wanted to have everything looking clean and factory, so I hidden all the cables and used Tesa tape or nylon sleeve, you can't even tell it's not factory.

First finding a way into the battery, that was very easy, Ford put a nice big grommet that is just behind the battery, thanks Ford. I drilled a hole slightly smaller than the power cable and got it nice and easy connected to the battery.

Running the power on the driver's side into the sill conduit, enough space to tuck everything nicely. You will need to remove 4 plastic panels, take your time and remove then nicely figuring out where the clamps are and the direction to pull. The plastic is not very high quality and will scratch very easily, be extra careful.

The panel with the hood latch was the most difficult one for me - I had to figure out how to remove the handle and that alone took me a good 5-10 minutes. On the top of the handle there's a little piece to lock it in place, use a trim tool or a flat head screw driver and pull it up, it will release the handle and and allow you to finish removing the panel. If you want to run the wires like this, remove all the panels it will make your life easier, believe me.

I used ferrules on all the cables, makes everything easier and cleaner, worth the extra few bucks.

And finally the fuse holder close to the battery, there's a nice little "shelf" that is the perfect location, away from everything else and with enough space and room underneath to secure with screws.

Ignore the 8 awg cable to the battery as I run out of cable and had to order a couple extra feet for the battery, I get it finished once I receive the cable. Everything braided and sip tied out of the way.

Speaker and signal cables:

Did the same as the power on the opposite side, again lots of nice space to run everything nicely and organized. There's a 9 way speed wire and 2 signal cables I took from the front speakers in the dash.

Head unit and dash:

You don't even need to mess with the screen if you don't want to. I removed everything to see how it's all connected. First you remove the top tray panel on top of the screen to expose 3 bolts holding it. after you remove the 3 7mm bolts you can pull it forward, there's a few clamps as well. The gray plastic with the buttons are easily removed after that. In the process I messed up one of the green plastic clamps and had to spend a lot of time trying to find a replacement, I got them from Amazon, they are orange but fit perfectly. It's on the list on top.

The bottom console with the climate controls is the only piece you need to remove to access the stock radio and tap the wires to feed the Kicker Key and sub, it's help only by clamps and you can just pull towards you, super easy to remove.

I marked up the harness that feeds the speakers, there's also I nice 12+ and ground, in case you want to tap that and do an easy in-dash install for the Key it is doable. In the middle of the connector there's a green and yellow wires, those are the right passenger side, right below it it's the driver's front speakers. I did not do anything with the rear speakers, but they are on the sides of the driver's front speaker. I used a multimeter to check polarity.

- Front right - green/brown + and yellow/red -
- Front left - grey/brown + and blue -

That's what I used as signal for both kicker key and the sub. I did not want to use the back speakers as the signal as that can have bass trimmed and I might need to adjust fader and remove sound from the back.

Final Assembly:

I cut a 13" x 13" piece of 1/4" MDF as a base and painted black, I know plastic would be better but did not want to order that only for this purpose and I had the MDF laying around, I made a hole a the top and run part of the wires behind the base.

I used the original Bose amp bracket to mount my base, the bracket is thin and may need reinforcement in the future, I also added a lot of deadening material behind the seat to avoid any sheet metal vibrating with the sub.

The holes on the bracket are not threaded, so I had to create the threads I used #12 bolts with 3/4" on the holes after treading them, it was a PITA, but at this point I had committed to the location. I think it would be a lot better to remove the amp bracket altogether and just create a better base for everything, there's plenty of space and even bolts that are good securing locations, you can even fit larger subs there. I wanted something compact, so that worked for me.

There's even a perfect factory ground location for everything at the top. Everything assembled and good to go. All adjustments are easily accessible as well.

Final touches I just added:

I cut a little morel logo on orange acrylic and added to the bare spot of the B&O logo.

And installed.

Tunning and listening:

I set the sound to only front speakers and turned of the sub, connected the mic for the Key and run the tunning process with pink noise, I'll do that again later with a better source and high quality pink noise. But everything went well, tunning was completed first time with no issues, I have the kicker set to bi-amp and fader off I'm also using DC offset for turning everything on and off and it's working perfectly. The woofers are playing from 80hz to 3.2 khz and the tweeter everything above that. The Sub is cut at about 90hz with very little gain and no bass boost, so far everything seems to be matching perfectly and working well.

Now to the listening, I don't like booming bass and listen to mostly rock and some times some electronic music, for me this combo was perfect, it's amazing how well integrated the sub is now, you don't notice there's a sub until you turn it off and them you realized you are missing something, exactly what I wanted.

The sound is very clear and detailed, I can't even compare to the factory system. I have much better detail, clarity and definition specially at the low end where the sub is playing, the soundstage is great and I can hear instruments placement and vocals coming from the center without placing where the speakers are thanks to the DSP and time corrections. I think this is the perfect bang for the buck upgrade. It was a lot more work than I anticipated but worth it, this is the most enjoyable car system I've heard, including some fancy German ones from previous car's.

Great to see someone make use of all that space behind the backseat, so much better than eating up the storage under the seat! Potentially more the space could even be used.

 

[Braderick]

Thank you for sooooo many money-shots! These type photos, and your set-up rocks!

 

[dazed89]

Which cable on the harness would work for the remote turn on for the amp?

 

[BootXL76]

Here is my setup I’m very happy and satisfied on how it sounds. first I attached it in the rear and it was ok but I decided to install underneath the storage and my goodness a big difference. My total cost was around 250 bucks jbl clubman 6520 and sl pro 8 600 watts. Still in the process of cleaning up the wires Just gotta take care of my cuts and bruises pulling wires. it’s sounds really nice believe me the location it’s nicely centered at the storage under the seats. As you can see I tried the rear but end up moving it underneath . Best location.

I’m curious how you went about mounting this under the seat…. I currently have my hideaway behind the seat (finalizing my mounting board, etc…) and have played with under the seat, but I don’t want to drill into the plastic

 

[BootXL76]

also just wanted to echo the thanks to the OP and everyone who participated in this thread…. Was the driving force behind me deciding to do mine myself (well that and the shop I went to never got back to me on the quote and I couldn’t get ahold of them for like 2 weeks and didn’t want to drive out there)

 

[Orb1T]

I’m curious how you went about mounting this under the seat…. I currently have my hideaway behind the seat (finalizing my mounting board, etc…) and have played with under the seat, but I don’t want to drill into the plastic

I put a wood and double side heavy duty Velcro and it’s been there doesn’t rattle or move.

 

[MiSeRyMaNsDeN13]

I have a question concerning crossovers for the component speakers up front. Has anyone installed them and if so how did you wire them in and where did you mount your crossovers? Thank you.

 

[flimay2k]

I have a question concerning crossovers for the component speakers up front. Has anyone installed them and if so how did you wire them in and where did you mount your crossovers? Thank you.

I decided for the active crossover from the Key, but there's plenty of space in the dash underneath tweeters, specially behind the glove box. For the wiring, the easiest way is to identify the wires going to door speaker and tweeter and reuse them, you can run new wires, but specially to the door speaker it's a pain.

 

[Mavman]

Excellent description and pics. Looks to be a very well thought out and executed job. Congrats!

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