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Blue Ox Base Plate Failure! Public Service Announcement

realshelby

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I have used Blue Ox towing products exclusively for close to 10 years. With the Maverick I had the Blue Ox baseplate here at my shop before the Maverick was at the Dealer. Already had a Blue Ox Alpha towbar and Patriot braking system. Install went well, I took care to make the cutouts in the fascia as neat and with almost no clearance around the tabs and mount bases.
The first thing I noticed was that it really spread out the towbar arms. The Maverick/Blue Ox setup has a 41" spacing between the posts where you mount the towbar. Most base plates are 24-28" between the towbar mounts. I knew this would greatly lower the amount of turning radius before the towbar runs out of room to swivel. When I checked that I was...alarmed that it was binding just pulling out of my street onto the cross street!
This was the start of the problems. Called Blue Ox. They said the 41" between posts is Non-Standard. OK...what do I do about it? They told me their Avail and Ascent towbars were 2" longer than the Alpha. I can tell you that isn't going to make much difference after my calculations on it.

NO WHERE IN THE BLUE OX MOUNTING INSTRUCTIONS FOR THE BASE PLATE, AND NO WHERE ON THE BLUE OX WEBSITE/SALES LITERATURE DOES IT SAY THIS BASE PLATE REQUIRES A SPECIAL TOWBAR!

Had that been the case, I would have bought the recommended towbar with the base plate at the same time. I bought a Ready Brake Elite II towbar. It did have a bit more clearance in turns. But I could still not make full lock turns until I unhooked the Maverick.

THE BLUE OX BASE PLATE FAILED ON ME DURING A 2800 MILE TRIP!

At a rest stop I got out and done a thorough check on everything ( coach, toad, and towing gear). When pulling out I had to hit the brake hard at very slow speed. Nothing like the tires slid, didn't even need to come to a full stop. On I went. At the overnight rv park stop.....WOW! The base plate posts were pointing out to each side!
Upon returning home I removed the front fascia. Called Blue Ox and sent pictures. Then shipped them the parts for inspection. I knew when I looked at them I did NOT want another set of those parts! Ordered and installed a Roadmaster base plate.

I was asking and expecting a refund of the original purchase price of the Blue Ox base plate and $39 that I paid for some fascia covers off ebay to cover the ripped fascia.
Blue Ox denied my claim saying the towbars I used were too short for this application.
I won't lose any sleep over the money. I have a MUCH more secure towing setup now, that is what really matters.
I don't have degree in engineering. But I own a business that might make some think I need one. I think I know what is wrong. There are three things that I can attribute to the failure.
1: The mounting points are too wide at 41". Even Blue Ox stated this in an e-mail. You would have to have a towbar much longer than practical to give the same angle spread and load handling that a standard mounting distance would offer.
2: There is no substantial crossbar between the base plates. Both Demco and Roadmaster have substantial base plate crossbars. This is crucial even MORE on a wide mounting point such as these have. This is because as you spread the mounting point, the tow bar angle of spread changes so that it introduces considerable LATERAL forces into the towbar mounting point. Like a scissor action, the towbar wants to push OUT when absorbing braking load. Not just the standard fore and aft thrust of towing and braking you would have with a typical mounting point spread. Most base plate crossbars are 1/4" thick and 1 1/2" or larger square. With the towbar mounting points securely welded into them.
3: Not only is there not a substantial crossbar compared to other competitors, the small bar they use is mounted well ABOVE the towbar mounting points. This allows the base plate to twist away and up under load.
There is more to this, but I simply want everyone to have information I was not provided with.
Below are a couple pics. Notice the angle of the towbar. Tells you how much the parts were bent and out of shape!

Ford Maverick Blue Ox Base Plate Failure! Public Service Announcement 20230923_152426


Ford Maverick Blue Ox Base Plate Failure! Public Service Announcement 20230923_152742
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swtiming8

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I have used Blue Ox towing products exclusively for close to 10 years. With the Maverick I had the Blue Ox baseplate here at my shop before the Maverick was at the Dealer. Already had a Blue Ox Alpha towbar and Patriot braking system. Install went well, I took care to make the cutouts in the fascia as neat and with almost no clearance around the tabs and mount bases.
The first thing I noticed was that it really spread out the towbar arms. The Maverick/Blue Ox setup has a 41" spacing between the posts where you mount the towbar. Most base plates are 24-28" between the towbar mounts. I knew this would greatly lower the amount of turning radius before the towbar runs out of room to swivel. When I checked that I was...alarmed that it was binding just pulling out of my street onto the cross street!
This was the start of the problems. Called Blue Ox. They said the 41" between posts is Non-Standard. OK...what do I do about it? They told me their Avail and Ascent towbars were 2" longer than the Alpha. I can tell you that isn't going to make much difference after my calculations on it.

NO WHERE IN THE BLUE OX MOUNTING INSTRUCTIONS FOR THE BASE PLATE, AND NO WHERE ON THE BLUE OX WEBSITE/SALES LITERATURE DOES IT SAY THIS BASE PLATE REQUIRES A SPECIAL TOWBAR!

Had that been the case, I would have bought the recommended towbar with the base plate at the same time. I bought a Ready Brake Elite II towbar. It did have a bit more clearance in turns. But I could still not make full lock turns until I unhooked the Maverick.

THE BLUE OX BASE PLATE FAILED ON ME DURING A 2800 MILE TRIP!

At a rest stop I got out and done a thorough check on everything ( coach, toad, and towing gear). When pulling out I had to hit the brake hard at very slow speed. Nothing like the tires slid, didn't even need to come to a full stop. On I went. At the overnight rv park stop.....WOW! The base plate posts were pointing out to each side!
Upon returning home I removed the front fascia. Called Blue Ox and sent pictures. Then shipped them the parts for inspection. I knew when I looked at them I did NOT want another set of those parts! Ordered and installed a Roadmaster base plate.

I was asking and expecting a refund of the original purchase price of the Blue Ox base plate and $39 that I paid for some fascia covers off ebay to cover the ripped fascia.
Blue Ox denied my claim saying the towbars I used were too short for this application.
I won't lose any sleep over the money. I have a MUCH more secure towing setup now, that is what really matters.
I don't have degree in engineering. But I own a business that might make some think I need one. I think I know what is wrong. There are three things that I can attribute to the failure.
1: The mounting points are too wide at 41". Even Blue Ox stated this in an e-mail. You would have to have a towbar much longer than practical to give the same angle spread and load handling that a standard mounting distance would offer.
2: There is no substantial crossbar between the base plates. Both Demco and Roadmaster have substantial base plate crossbars. This is crucial even MORE on a wide mounting point such as these have. This is because as you spread the mounting point, the tow bar angle of spread changes so that it introduces considerable LATERAL forces into the towbar mounting point. Like a scissor action, the towbar wants to push OUT when absorbing braking load. Not just the standard fore and aft thrust of towing and braking you would have with a typical mounting point spread. Most base plate crossbars are 1/4" thick and 1 1/2" or larger square. With the towbar mounting points securely welded into them.
3: Not only is there not a substantial crossbar compared to other competitors, the small bar they use is mounted well ABOVE the towbar mounting points. This allows the base plate to twist away and up under load.
There is more to this, but I simply want everyone to have information I was not provided with.
Below are a couple pics. Notice the angle of the towbar. Tells you how much the parts were bent and out of shape!

20230923_152426.jpg


20230923_152742.jpg
The Ford dealer tried to convince me to install the Blue Ox system on the Maverick I said no thanks and went with the RoadMaster. Now I’m glad I did.
 

WoodTurner

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Thanks for the information guys.....I will be deciding on a system for my Maverick soon and this is good input. Any other tips or tricks with setup would be greatly appreciated. I will be pulling my Maverick behind our Navion motorhome.
Safe Travels!!
 

DiverUtah

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I just finished installing my Blu Ox base plates this last week and have the Ready Brake Elite II tow bar. I would be very interested to see your after and removal pictures!
 

DiverUtah

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I have used Blue Ox towing products exclusively for close to 10 years. With the Maverick I had the Blue Ox baseplate here at my shop before the Maverick was at the Dealer. Already had a Blue Ox Alpha towbar and Patriot braking system. Install went well, I took care to make the cutouts in the fascia as neat and with almost no clearance around the tabs and mount bases.
The first thing I noticed was that it really spread out the towbar arms. The Maverick/Blue Ox setup has a 41" spacing between the posts where you mount the towbar. Most base plates are 24-28" between the towbar mounts. I knew this would greatly lower the amount of turning radius before the towbar runs out of room to swivel. When I checked that I was...alarmed that it was binding just pulling out of my street onto the cross street!
This was the start of the problems. Called Blue Ox. They said the 41" between posts is Non-Standard. OK...what do I do about it? They told me their Avail and Ascent towbars were 2" longer than the Alpha. I can tell you that isn't going to make much difference after my calculations on it.

NO WHERE IN THE BLUE OX MOUNTING INSTRUCTIONS FOR THE BASE PLATE, AND NO WHERE ON THE BLUE OX WEBSITE/SALES LITERATURE DOES IT SAY THIS BASE PLATE REQUIRES A SPECIAL TOWBAR!

Had that been the case, I would have bought the recommended towbar with the base plate at the same time. I bought a Ready Brake Elite II towbar. It did have a bit more clearance in turns. But I could still not make full lock turns until I unhooked the Maverick.

THE BLUE OX BASE PLATE FAILED ON ME DURING A 2800 MILE TRIP!

At a rest stop I got out and done a thorough check on everything ( coach, toad, and towing gear). When pulling out I had to hit the brake hard at very slow speed. Nothing like the tires slid, didn't even need to come to a full stop. On I went. At the overnight rv park stop.....WOW! The base plate posts were pointing out to each side!
Upon returning home I removed the front fascia. Called Blue Ox and sent pictures. Then shipped them the parts for inspection. I knew when I looked at them I did NOT want another set of those parts! Ordered and installed a Roadmaster base plate.

I was asking and expecting a refund of the original purchase price of the Blue Ox base plate and $39 that I paid for some fascia covers off ebay to cover the ripped fascia.
Blue Ox denied my claim saying the towbars I used were too short for this application.
I won't lose any sleep over the money. I have a MUCH more secure towing setup now, that is what really matters.
I don't have degree in engineering. But I own a business that might make some think I need one. I think I know what is wrong. There are three things that I can attribute to the failure.
1: The mounting points are too wide at 41". Even Blue Ox stated this in an e-mail. You would have to have a towbar much longer than practical to give the same angle spread and load handling that a standard mounting distance would offer.
2: There is no substantial crossbar between the base plates. Both Demco and Roadmaster have substantial base plate crossbars. This is crucial even MORE on a wide mounting point such as these have. This is because as you spread the mounting point, the tow bar angle of spread changes so that it introduces considerable LATERAL forces into the towbar mounting point. Like a scissor action, the towbar wants to push OUT when absorbing braking load. Not just the standard fore and aft thrust of towing and braking you would have with a typical mounting point spread. Most base plate crossbars are 1/4" thick and 1 1/2" or larger square. With the towbar mounting points securely welded into them.
3: Not only is there not a substantial crossbar compared to other competitors, the small bar they use is mounted well ABOVE the towbar mounting points. This allows the base plate to twist away and up under load.
There is more to this, but I simply want everyone to have information I was not provided with.
Below are a couple pics. Notice the angle of the towbar. Tells you how much the parts were bent and out of shape!

20230923_152426.jpg


20230923_152742.jpg
I just finished installing my Blu Ox base plates this last week and have the Ready Brake Elite II tow bar. I would be very interested to see your after and removal pictures!
 

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icegradner

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Wow they thing looks tiny compared to the blue ox my parents use to tow their 2014 CR-V with their motorhome. I suppose it's just the wide angle of the camera.
 

gwrace14651

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Thank you for the update. We opted to go with the RoadMaster baseplate even though you have to modify the active shutters. Also have the Ready Brute 2 system with surge brake. Both seemed to have stood the test of time and miles and came highly recommended. They are in my garage waiting to be installed when we receive the Mav in a few weeks.
 

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Damned glad I waited for, and went with the DEMCO Baseplate!

Hopefully both Blue Ox and Roadmaster will put some better engineers on newer Maverick designs...not that I didn't have initial issues with the first baseplate Demco sent me, but the second one is perfect. That spread on the Blue Ox is terrible!
 

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I'm not sure what they can do about the spread. They cannot remove rad and cooling system down there, it's for the battery cooling system.
 

BradnChristine

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I'm not sure what they can do about the spread. They cannot remove rad and cooling system down there, it's for the battery cooling system.
The DEMCO bar goes out in FRONT of the lower active-shutter system.
 
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realshelby

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I'm not sure what they can do about the spread. They cannot remove rad and cooling system down there, it's for the battery cooling system.
Actually both Roadmaster and Demco offer base plates with a normal spread distance. I think the Roadmaster is 26" or close to that. Demco is probably more like 24"
Both had NO problem fitting a base plate setup with a substantial crossbar and standard mounting distance for towbar arms.
 
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realshelby

realshelby

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I just finished installing my Blu Ox base plates this last week and have the Ready Brake Elite II tow bar. I would be very interested to see your after and removal pictures!
Well, I hope you don't go through what I did. First thing to check is your clearance of the two tow bar arms where they connect and swivel. Go to a large parking lot. Start a turn, get out and check. As you progress with the tighter turn ( get out and check often) you will see what I mean about clearance.
I was lucky in that I "pulled" the parts you see bent back into alignment before I took off the fascia. Which likely pulled the frame of the Maverick back into alignment too. I could not measure or detect any frame damage. But there were signs of cracking and visible bending of the Blue Ox parts.
 

Terry52

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I have a 2022 XLT, and I have been towing my Maverick for one year, about 10k miles. Never had a problem, the Maverick tows very straight and turns within the Motorhome footprint. I am extremely happy with my Roadmaster setup!!
Would highly recommend this setup!
 

dhershey3772

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I have used Blue Ox towing products exclusively for close to 10 years. With the Maverick I had the Blue Ox baseplate here at my shop before the Maverick was at the Dealer. Already had a Blue Ox Alpha towbar and Patriot braking system. Install went well, I took care to make the cutouts in the fascia as neat and with almost no clearance around the tabs and mount bases.
The first thing I noticed was that it really spread out the towbar arms. The Maverick/Blue Ox setup has a 41" spacing between the posts where you mount the towbar. Most base plates are 24-28" between the towbar mounts. I knew this would greatly lower the amount of turning radius before the towbar runs out of room to swivel. When I checked that I was...alarmed that it was binding just pulling out of my street onto the cross street!
This was the start of the problems. Called Blue Ox. They said the 41" between posts is Non-Standard. OK...what do I do about it? They told me their Avail and Ascent towbars were 2" longer than the Alpha. I can tell you that isn't going to make much difference after my calculations on it.

NO WHERE IN THE BLUE OX MOUNTING INSTRUCTIONS FOR THE BASE PLATE, AND NO WHERE ON THE BLUE OX WEBSITE/SALES LITERATURE DOES IT SAY THIS BASE PLATE REQUIRES A SPECIAL TOWBAR!

Had that been the case, I would have bought the recommended towbar with the base plate at the same time. I bought a Ready Brake Elite II towbar. It did have a bit more clearance in turns. But I could still not make full lock turns until I unhooked the Maverick.

THE BLUE OX BASE PLATE FAILED ON ME DURING A 2800 MILE TRIP!

At a rest stop I got out and done a thorough check on everything ( coach, toad, and towing gear). When pulling out I had to hit the brake hard at very slow speed. Nothing like the tires slid, didn't even need to come to a full stop. On I went. At the overnight rv park stop.....WOW! The base plate posts were pointing out to each side!
Upon returning home I removed the front fascia. Called Blue Ox and sent pictures. Then shipped them the parts for inspection. I knew when I looked at them I did NOT want another set of those parts! Ordered and installed a Roadmaster base plate.

I was asking and expecting a refund of the original purchase price of the Blue Ox base plate and $39 that I paid for some fascia covers off ebay to cover the ripped fascia.
Blue Ox denied my claim saying the towbars I used were too short for this application.
I won't lose any sleep over the money. I have a MUCH more secure towing setup now, that is what really matters.
I don't have degree in engineering. But I own a business that might make some think I need one. I think I know what is wrong. There are three things that I can attribute to the failure.
1: The mounting points are too wide at 41". Even Blue Ox stated this in an e-mail. You would have to have a towbar much longer than practical to give the same angle spread and load handling that a standard mounting distance would offer.
2: There is no substantial crossbar between the base plates. Both Demco and Roadmaster have substantial base plate crossbars. This is crucial even MORE on a wide mounting point such as these have. This is because as you spread the mounting point, the tow bar angle of spread changes so that it introduces considerable LATERAL forces into the towbar mounting point. Like a scissor action, the towbar wants to push OUT when absorbing braking load. Not just the standard fore and aft thrust of towing and braking you would have with a typical mounting point spread. Most base plate crossbars are 1/4" thick and 1 1/2" or larger square. With the towbar mounting points securely welded into them.
3: Not only is there not a substantial crossbar compared to other competitors, the small bar they use is mounted well ABOVE the towbar mounting points. This allows the base plate to twist away and up under load.
There is more to this, but I simply want everyone to have information I was not provided with.
Below are a couple pics. Notice the angle of the towbar. Tells you how much the parts were bent and out of shape!

20230923_152426.jpg


20230923_152742.jpg
 
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realshelby

realshelby

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" Blue Ox denied my claim saying the towbars I used were too short for this application. "

That was their response. What they don't tell you is that the LONGEST towbar they offer....is only 2" longer than the Blue Ox Alpha towbar. Any Engineer would tell you 2" longer would make very little improvement in what happened here. 2" would only change the angle of the towbar slightly, fractional changes. The 41" spread is too far off standard to start with and no towbar that swivels at the leg connection points and is attached to base plates with no significant cross bracing can stop the base plate from encountering tremendous side loads.
Which is exactly what happened to mine.....
No where on the Blue Ox website, no where in the installation instructions, no where on any Dealer website does it say you have to have a certain length/brand/model of towbar to use with the Blue Ox Maverick base plate.
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