Evap Injector Problem

[RJames]

To the mechanics on this forum: My check engine light came on in my 2022 XLT Ecoboost, the dealer scanned it, and it came with fault that the evap ejector built into the air cleaner outlet tube, replace the tube. PVC tube attached the air cleaner is one time use and must be replaced as well. And of course, my truck is 4 months out of warranty. Is this a common occurrence and can anyone explain what happened for sure? I did not get a good feeling from the service advisor on this explanation. I consider my Maverick fairly new yet for this to happen, paying $650 for the repair.
Thanks everyone.

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[matmondro]

Any chance they can fix this under the powertrain warranty? It does involve the engine to a certain extent.

 

[ScottyC]

Do you have a part number for the replaced item?

 

[todd92]

Either powertrain or emission warranty should have covered it.

 

[BlueSpec1]

This is what the service manual says on Ecoboost. The EVAP Ejector is mentioned:

303-13A Evaporative Emissions - 2.0L EcoBoost
Enhanced Evaporative Emission (EVAP) System
The enhanced EVAP system consists of a fuel tank, fuel filler cap or capless fuel tank filler pipe, fuel tank mounted or inline fuel vapor control valve, fuel vapor vent valve, EVAP canister, fuel tank mounted or fuel pump mounted or inline fuel tank pressure (FTP) sensor, EVAP purge valve, EVAP check valve (if equipped), intake manifold hose assembly, EVAP canister vent valve, PCM and connecting wires, and fuel vapor hoses.

The enhanced EVAP system, including all the fuel vapor hoses, can be checked when a leak is detected by the PCM .
• The enhanced EVAP system uses inputs from the CHT sensor or ECT sensor, the IAT sensor, the MAF sensor, the FTP sensor and vehicle speed to provide information about engine operating
conditions to the PCM . The PCM uses the fuel level input (FLI) and FTP sensor signals to determine activation of the EVAP leak check monitor based on the presence of vapor generation
or fuel sloshing.

• The PCM determines the desired amount of purge vapor flow to the intake manifold for a given engine condition.
The PCM then outputs the required signal to the EVAP purge valve.
The PCM uses the enhanced EVAP system inputs to evacuate the system using the EVAP purge valve, seal the enhanced EVAP system from the atmosphere using the EVAP canister vent valve, and uses the FTP sensor to observe total vacuum lost for a period of time.

• The EVAP canister vent valve seals the enhanced EVAP system to atmosphere during the EVAP leak check monitor.

• The PCM outputs a duty cycle between 0% and 100% to control the EVAP purge valve.

• The FTP sensor monitors the fuel tank pressure during engine operation and continuously transmits an input signal to the PCM.
During the EVAP monitor testing, the FTP sensor monitors the fuel tank pressure or vacuum bleed up.

• A valve inside the fuel tank mounted fuel vapor tube assembly prevents liquid fuel from entering the EVAP canister and the EVAP purge valve under any vehicle altitude, handling, or rollover
condition.

• On turbocharged engines, the EVAP check valve prevents boost pressure from entering the EVAP system.

• On turbocharged engines, the turbocharger creates boost pressure in the intake manifold.

• On turbocharged engines, an EVAP ejector is used to create a vacuum in the purge line during boost conditions.
When in boost conditions a percentage of the boost pressure is applied to the EVAP ejector to create a vacuum.
This vacuum draws purge vapors through the EVAP ejector into the intake air system upstream of the turbocharger.

• The normally open VBV is a PCM controlled valve that blocks the flow of vapors from the fuel tank to the EVAP canister during engine operation.
Closing the VBV during engine operation allows the EVAP system to purge the EVAP canister without purging the fuel tank.
The VBV will open to relieve excess fuel tank pressure if the fuel tank pressure reaches a maximum calibrated value.

 

[Charlie Daubitz]

after I topped off the gas, I have a cel for one of these
14+ things, I'm letting the dealer handle it. BUT, thanks for the explanation!

 

[Chops]

after I topped off the gas, I have a cel for one of these
14+ things, I'm letting the dealer handle it. BUT, thanks for the explanation!

“Topping off the gas” is guaranteed to screw this evap system up - and end up costing many hundreds of bucks to DIY or many many hundreds more to Shop Fix.

I even get paranoid that the “automatic stop” on the gas pump will malfunction and overfill a bit. I never turn my back on the pump..,

 

[Darnon]

Either powertrain or emission warranty should have covered it.

Emissions warranty for most components aside from specific items is only 2 yr/24k miles which the bumper to bumper supersedes.

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