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We've got our Maverick back on the dyno today. Trying a colder set of plugs in it to see what else can be squeezed out of it. The truck runs great. The Toyo 31" tires required a recalibration for the tire size and the added weight of the tires lost about 30 whp, that's typical......and it...

For anyone who has followed this. This is an edit of the original post that was here. The factory fittings at the intake and valve cover are a complete pain in the ass to remove. Everyone is having issues and the fittings are breaking. The other issue is finding an aftermarket fitting for...

Morning! We ordered a new replacement turbo for the Maverick. Judging from the tuning and dyno results we are seeing there are many things holding the engine back from making any big power numbers, the turbo is definitely one of those! We dropped the secondary cat yesterday in search of more...

We've been steady on the dyno for about 4 days now. Ford's algorithms are definitely complex and a PITA. This is the most non-consistent platform I've ever worked with, even bone stock, daily repeatable power was up and down by large percentages. This is one of the reasons we've always...

Hi everyone, One of the items on our radar for the Maverick is an overlanding rack. However, I don't want to build just some generic rack so this is to get an idea if what I want to offer is something everyone else is interested in. I have an over landing trailer I've built already...

Link to Youtube for the video because so many people weren't able to see videos I've been posting. The truck is now equipped with our 3" intake, oil catch can and 3" catback. Myself and the employees here have been driving the truck everyday. I love this thing. Really happy with the sound...

SUPER happy with our exhaust for the Maverick 2.0 AWD! We wanted a full 3" system so it won't ever need to be upgraded again, we wanted something with NO drone, wanted to keep it on the quiet side, at least the same ground clearance as stock and lighter weight than the factory. Well we nailed...

We have the oil separator/catch cans all done and ready for shipment! The pics below are the final product. The kit includes the baffled catch can, all AN fittings, quick disconnect OEM style fittings for the valve cover/intake and the drain tube. The can mounts discreetly out of the way and...

Maverick 2.0 Turbo intakes done! Testing complete and available for shipment. Our intake kit gained a whopping 27 whp and 17 ft lbs of torque! The kit includes a K&N filter with lifetime warranty, powder coated intake tube and mounting hardware. The complete testing results with before/after...

Well it's all finished up and loaded! I started this about a month ago, specifically for the Maverick to pull. The trailer itself empty came in at 1390#, has a single 3500# axle under it, 29" 8 ply tires. The side by side is 1450#, tent and the remainder of the gear around 300#'s. Final...

Hello! We got the HP Tuners software in for the Maverick yesterday, had some time to get the files pulled from the truck and will get started tuning shortly. We have a Mustang 500AWD dyno here, things should progress quickly.

Finished off the first tank of premium in our shop development truck. Driving home from the dealer ship, 92 miles, I got 31.5 on the dash. After that it's had a rough start to it's life. The truck went directly onto the dyno for baseline runs, then the guys here took it out and ran it hard...

Buschur's 2022 Maverick intake! Built, dyno tested and ready for sale! Amazing results actually, much more than I expected! First, these dyno runs were done TODAY, baseline with the stock filter/airbox was done back to back with the Buschur intake. All runs were done with the hood CLOSED. The...

https://dsportmag.com/the-tech/quick-tech-the-benefits-of-lowering-crankcase-pressure-part-1/ I wanted to post this link here for people to see actual third party testing of products we build. This particular set up is for the Nissan GTR. I will add more info on a higher hp GTR as soon as I...

I started this trailer build about a month ago and it's pretty near completion. Built it specifically for the Maverick in mind. I kept the weight as low as possible without sacrificing strength. I've got a side by side I will be hauling on it. The trailer empty ended up at 1390#'s Pictured it...

Oil separators are done! The way the factory system sucks unfiltered oil/vapors directly from the valve cover and into the intake tract. This is HORRIBLE. I expected a PCV in line, there is nothing. So the key is to simply keep this oil out of the intake and even more importantly the...

Wow, this is the exhaust on the new Maverick truck we are building. Crazy! Not a single flange or joint in 12' of tubing and three "mufflers". Truck has a single cat in the very short downpipe right after the turbo. Going to be some great improvements opening this system up, tubing is only...

Morning! Well we are underway on this truck build and getting some initial measurements, figured I'd share them. My truck came with the Pirelli Scorpion tires, 225-65-17s. Taking a look at the truck this morning to get an idea of what may fit, here are some measurements. The Scorpion...

I've been super excited to get started on this new platform at our shop. Dealer called yesterday to let me know my Cactus Grey Maverick came in. I ordered the 2.0 turbo, AWD, FX4 package with Max Tow. I have not seen one of these in person up until I got there today, this was the first one to...

Got confirmation my Maverick is built. As soon as it gets here we will start our new shop project. First time for us doing a truck, we've been building DSM's along with some other platforms mixed in for over 30 years now. The Maverick build is going to be concentrating on Overlanding but we...