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MavStangVa

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I completed 2 modifications to the bed of my 2024. 1 I said I didn't need, I was wrong, the other is something ALL may need if they have a tonneau cover. I added a tailgate strut :eek:, Maxzina $19.99 which also required buying the Neiko Torx + bit set $21.06
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics strut

Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics torx+

As I admitted to @Glen Baker LLC age determined I needed this. I had been using the weed whacker, which always causes me arm issues, I pulled on the latch and the tailgate slipped from my hand. Not to worry it did not slam down my thigh cushioned the fall. This did convince me to NOT add a larger tailgate spoiler though😆since I had a nice bruise from the factory one.
Next was following the video instructions from Todd @Realtruck for eliminating leaks at the bulkhead when using a tonneau cover. A little over a year ago I ordered and installed a Rough Country low profile flip up cover, $900.95. I would not recommend this cover for anyone with the factory rails that come on the Lariat. See the clamp pictures why. Also the seal supplied is basically a sponge on a Maverick.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics clampcompar

The supplied clamp is on the left. I ordered CGI G16 clamps, used composite shims to make spacers for the clamps. These were installed after the bulkhead sealing.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics addedsealDsid

The supplied clamps block the use of the rail.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics clampclearanc

As you can see NOW the rail is usable. If you decide to follow Todd's video I will warn you the clips on the bottom of the C pillar trim pieces can fall into the black hole of doom.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics blackholeofdoom

I went to 3 parts stores until I found a sort of replacement for the lost clip. I trimmed it down to fit and it actually fits into the trim piece better than factory.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics clips

Original on the left, GM clip in the center, altered clip on the right.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics cabtrim

Here are pictures of the bulkhead bare and with an ESI seal installed, 15.50. I ordered and installed a CuraceQ seal from Amazon, 7.99. If you order the CuraceQ save some time and just throw it immediately in the garbage can.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics barebulkhead
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics esiseal

As you can see the ESI is a kit with adhesion promoter included. Following are comparisons of the Rough Country seal and ESI seal.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics seal1
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics seal2

Here's the seal installed.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics sealinstalled
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics sealinstalled2
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics sealinstalled3
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics sealinstalled4

In the last 2 pictures you can see where I added silicone sealer to low spots that the seal could not conform to. I also used silicone to seal the side pieces gap once everything was reassembled.
Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics KIMG3308

If you notice the wet areas in the bed this was from a test. I found I also had to add some of the smaller seal supplied by Rough Country to the fixed section of the cover at the bulkhead. Otherwise water would run in the end of the attached rubber seal and between the rail and bed.
I tested the seal affectiveness with a 1 liter bottle of water and all seemed good. Thunderstorms tonight so I will check in the morning for leaks. Will the bed be 100% water tight? NO! But this should stop 98% of the leakage at the bulkhead and side trim gap. Also I saw on FB last year someone used butyl rubber tape to seal that gap. IT DOES NOT WORK! Do not waste your time using butyl it shrinks,cracks, and leaks.
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Glen Baker LLC

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Great comprehensive write up with pictures. 👍🏻
Thank you for posting 🤝
The pictures will come in handy for folks wondering what's underneath the plastic.
 
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MavStangVa

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Update, heavy rain overnight. Maverick parked with the hood down hill so water ran towards the bulkhead. Only area that leaked was the carriage bolts on each side that secures the cover to the rails. The supplied seals are one time sealing so I will find some rubber washers.
 

Realtruck

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Nice write up! Everything looks good.
 

Khrome83

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You have a link to the bulkhead seal you have? The one I got with my truxedo sentry ct didn’t stick to my bed liner. I contacted support and they just said in two words “adhesive promotor”. Well that’s great but now the current adhesive has been exposed to air for a while and needs replaced with a new seal….

little discounted by the support especially given the long form you have to fill out to get any from RealTruck.

your install looks great! Going to to take some tips from this.
 

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MavStangVa

MavStangVa

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You have a link to the bulkhead seal you have? The one I got with my truxedo sentry ct didn’t stick to my bed liner. I contacted support and they just said in two words “adhesive promotor”. Well that’s great but now the current adhesive has been exposed to air for a while and needs replaced with a new seal….

little discounted by the support especially given the long form you have to fill out to get any from RealTruck.

your install looks great! Going to to take some tips from this.
Here is the bulkhead seal

https://www.amazon.com/Front-Rail-Seal-EPDM-Rubber/dp/B00C0WVV72/ref=sr_1_1?crid=3HNI0PI9ULGTB&dib=eyJ2IjoiMSJ9.oBuRiK53bdpwkTm28611theAgrt6nq4p1_UE1mH60PDTSdcOJMYwNMsFhiOFL5cGMvDj-DRKM8IG27PV-7fD2z_63u-spx7icXbdfZ3g3KlKC_4Tn2k-PQxdpcda1Gt2LdNX1Kb0swjn8nNpT0DHRZZjWH1JaLVPdw_MUDPXHWqIB3wMMMZRpPdiJXsifFmDECnzCmV3bIRkArntHvrw9QNy0Q4Rly9qB--UBQR4e8k.9Pz5FeCohfGH1u71XKuqmQKt4vZy0xhZhVVWvIP2fbs&dib_tag=se&keywords=esi+bulkhead+seal&qid=1782256966&sprefix=esi+bulkhead+seal,aps,108&sr=8-1
Here is the tailgate seal from ESI
https://www.amazon.com/ESI-Ultimate...fix=esi+tailgate+seal+maverick,aps,123&sr=8-1
 

Cancunbadlands

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Clubs
 
Great post!
 

TNFurb

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Any chance someone can point me to the video by Todd @Realtruck about sealing the bulkhead?
 
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MavStangVa

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Update,
Heavy heavy rain again yesterday
I would be concerned with trapping water and/or moisture between the back window and your bulkhead causing premature rusting.
Tested with a 2 liter of water and heavy heavy rain and no more water standing there than before. I watched as the 2 liters ran out onto the ground under the truck very near the corner drain holes in the bed. If rust is a concern then any seal along the bulkhead would cause an issue unless it is trimmed back to allow full flow into the bed. I have about 3/8" gap between the glass and the cover edge, 1/2' to the seal edge.
Edit: also tested using the leaf blower to clear any leaves and water, worked great.
 

710-oil-614

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Update,
Heavy heavy rain again yesterday

Tested with a 2 liter of water and heavy heavy rain and no more water standing there than before. I watched as the 2 liters ran out onto the ground under the truck very near the corner drain holes in the bed. If rust is a concern then any seal along the bulkhead would cause an issue unless it is trimmed back to allow full flow into the bed. I have about 3/8" gap between the glass and the cover edge, 1/2' to the seal edge.
Edit: also tested using the leaf blower to clear any leaves and water, worked great.
Fair enough. After getting a good bit of my luggage wet on a trip down to my property last weekend I might be following your lead.


Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics IMG_1391

Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics IMG_9238

Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics IMG_1394

Ford Maverick DIY: Bulkhead sealing and more, WARNING long and lots of pics IMG_1402
 
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MavStangVa

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Fair enough. After getting a good bit of my luggage wet on a trip down to my property last weekend I might be following your lead.


IMG_1391.webp

IMG_9238.webp

IMG_1394.webp

IMG_1402.webp
Looks like more than luggage got wet 🤣. I did remove plenty of the factory foam seal to allow good flow under the C pillar trim pieces.
 

710-oil-614

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Looks like more than luggage got wet 🤣. I did remove plenty of the factory foam seal to allow good flow under the C pillar trim pieces.
I don’t know how many back flips I’ve got left in me so I celebrate them every year!
 
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MavStangVa

MavStangVa

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I don’t know how many back flips I’ve got left in me so I celebrate them every year!
Love the sunset picture. I might have to use it for a painting inspiration.
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