I have this EXACT issue. Love the truck but this is annoying me so bad! Have you been able to resolve the problem? I removed that speaker grill and no improvement. I've shoved little shims between the blue plastic and the black defrost plastic and seems to slightly improve but still not enough. I think it's plastic rubbing against other plastic on there somewhere. Any ideas?I have that clicking as well. It's coming from where the defogger vent black plastic and the blue dash plastic meet on the drivers side only. Seems to be from the defogger slot and back towards the instrument cluster. If driving on a rough road and it does that and you slightly lift the blue plastic at the defogger it stops. I was thinking of making an angled tool and shoving a strip of black felt in between both pieces to dampen this a bit. It almost sounds like something is loose. I initially thought maybe a loose steering column. But that's not it. I zeroed in on the blue dash plastic in this spot.
Most of my roads out here in west Texas suck pretty bad. From close to day 1 it also developed a buzzing noise from both A pillars at where the speaker grilles meet the A pillars if I'm driving on these crap roads which are little more than tar with pea gravel stuck in it and are everywhere, it's a constant dull buzzing. If I push at the plastics at this point the buzzing stops. I removed the 2 speaker grilles today after work before I drove home and the buzzing stopped. Yaaay score one for me and my sanity.
Dont get me wrong I love this truck. I just want it to be better. My 94 silverado I bought new was way worse with the snap crackle and pop interior. I went around and made it much better too.
However I am curious as to who thought it was a good idea to have a slot and tab arrangement to tie the A pillar plastics to the speaker grille covers. I may trim a little of the slot back so it doesnt fit so tight, and add some black felt to cushion these pieces. If the covers will fit in place nicely without the A pillar tab, I may just cut the slot completely off the speaker grilles and toss those slot pieces in the trash, then add a thin cushion of felt where they touch the A pillar.
People want to remove and swap out their dash speaker for better ones would have a much easier time if they could just pop the covers off without having to take the A pillars off. Maybe this is something Ford would look at changing in the design. It really doesnt look like that is necessary, and indeed seems like overkill to me. Especially if its causing this constant buzzing noise on pea gravel roads.
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