You’re not supposed to reuse the original tailgate screws because of the washer. The instructions actually tell you to throw them away and use the new screws in package. Also, make sure you only go hand right on them. I think it says to torque to 1.8 ftlbs. I finished installing mine today.@Ranch I got it today. No drilling at all. The tailgate is simple...you just need to remove the 8 bolts that hold the access plate (for the handle) and than lay the tailgate section on top. Then add 8 spacers in the 8 holes provided already in the plastic tailgate piece. Then put the original screws back in. The spacers keep you from crushing the tailgate plastic. YOU NEED TO SCREW IN ORDER...like a head...needs tightened from center out.
I did that part first. Then you have to unbolt all the tie-downs with Torx fittings and clean up before the rest.
Then you just drill holes in the plastic (marked) to provide for mounting your hardware (tiedowns and Bedrails in my case). Then the hard part to me...cutting marked squares out for the plastic panels at the rear of the bed (storage on one side, and LED and inverter plug on the other side).
Everything then pretty much fits into place and will be completely held in place when you return the bolts for the tiedowns to their original positions. There is a small strip of tape that is at the front of the bed...on a floating channel atop the front piece.
No bolts, no drilling into anything except preparing the plastic.
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