- Joined
- Jun 20, 2021
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- 12
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- 1,190
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- Location
- United States (TN)
- Vehicle(s)
- 22 Maverick XLT Iconic Silver
- Engine
- 2.5L Hybrid
Fast tracked by auto industry standards means 3 years instead of 4 or 5. It's not like they rushed it out the door without a care in the world. One of the most commonly cited reasons why Ford was able to fast track the maverick's development in the first place was because they started with the rock solid reliable c2 platform that had already accumulated around 10 million miles of durability testing before the maverick was even developed. By the time the maverick was developed, c2 had around 16 million miles of durability testing on it. Along with billions of miles of real world data and usage from the hundreds of thousands of products that were driving around with that platform.
The most time consuming process of most products development is creating something from scratch, and proving it out. If you can start with a platform, and a series of powertrains that are already extremely reliable, then you shave years off a development cycle without harming quality, and long term reliability in the slightest. In fact, the approach used by the maverick team is what you want if you want a reliable vehicle. Using a bunch a parts that have been around for years, decades, without engineering too many new components.
It's the same principle my grandfather, and other Boeing engineers incorporated when working on the development of new aircraft. Boeing aircraft are quite possibly the more reliable, safest, yet complex machines on the planet. Millions of individual components that have to function flawlessly for decades and millions of miles, and you only have a few years to bring that plane to market.
His team was given maybe 10 years max to develop new aircraft offerings, and that was only for ambitious programs like the original 1960s 747 he worked on, quite possibly the most iconic and influential aircraft in history. It was usually well below that 10 years window.
The way they saved time was to repurpose and reuse a ton of existing components from other planes. Interiors, electronics, control systems, landing gear, even engines, were all repurposed and reused. If the system works for a plane made of millions of parts, it works for a car made of a few thousand parts.
Ford did add some uniqueness to the Maverick, such as the in-house motor, albeit it hasn't been an issue. I never heard of the aluminum wire connector harness issues in the earlier Ford hybrids. There WERE some shortcuts to get it to market quickly and cheaply.
As for Boeing, I did some contract work for Boeing during the 767 development at both the Everett and Renton facilities. Rigor was high for Boeing back in the day, but even they are not immune to competitive pressure. Look at the MCAS system and how it came to be in an effort to rush a product to market.
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