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Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss

MavTime

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After getting the Maverick a month ago I realized that I needed a truck trunk. Coming from a 1st Gen Tundra SR5 that I kept stuff in the back seat, or then a Prius which had a hatchback, in the Maverick I probably could do better at storing tools in bins and cases and pulling them out as needed but I tend to just leave stuff in the vehicle and then never have to forget/remember things and I want to keep the back seat clear being a 4 door. If I do a tonneau cover I feel like I have covered security and being weatherproof, but then lose the bed since I'd fill the thing up. So I'm going to experiment with DIY bed drawers, since it leaves the bed open and would be secure as I have a locking tailgate and plan on adding the "plus" alarm for anybody getting in the bed.

The plan so far is being driven by these bins others have posted about:

Under-bed storage bins: https://www.lowes.com/pd/Project-Source-Project-Source-69-QT-Clear-Snap-Lid-Tote/1003095826

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1697931920196


They glide on the factory bed liner well, they keep weather out, and have a lid that folds up in the middle which is perfect. They use most of the bed width and depth and fit under the wheel well height, and I could have another set filled with camping stuff to swap out. The plan then is to make a new bed floor at the wheel well height. That way I can still carry 4x8 sheets with the tailgate supporting it. I had some 7/16" OSB and planned on coating it in bed liner anyway so I got to trying things out:

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1697928057938


I had these steel bars that came as reinforcement from a Microwave box, figured I could use them to support the front and give something to help hold it down and secure it to the truck. I used both to add support to the front and a 1"x4" wood cross beam at the back to sit on the wheel well cut outs and act as a back stop for the drawers. With this support it is surprisingly solid to walk on being 7/16" OSB, and I got some 7/16" automotive edging to protect the wood edges from damage and give it a finished look once it is painted in bed liner. Will use the same edging under the wood rails so it doesn't rub on the factory bed liner.

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1697931978989

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1697928586604


I figured I could use the factory D-Rings to hold it down and give me new rings above to use. The benefit of these low drawers is that the bed is still deep, I could build my own deep wood drawers and still might later on, but then you lose the depth of the bed. Going to see what fits in these bins and if I can make it work, there is still a little flexibility on height if the lids lift a little. There wasn't enough room for a turn-buckle, so I came up with this to hold it down and give a new eye on top:

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1697929048434




It is coming together pretty well, the bins are perfectly snug and don't move or make noise, so now I want to make it look good with a reasonably close match roll-on bed liner to the factory, so then at fist glance it will just look like the original bed floor. I got a gallon of Herculiner and plan on painting all sides with it, then trying to give the top a texture to look as factory as I can with the roller.

Any tips about Herculiner on wood? I plan on putting that automotive edging all the way around, so I'll go light on the edges.
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rallyshark

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Very cool way of doing stuff, and creative. I would worry those bins will degrade over time with heat, but who knows? I can tell you Herculiner will stick to wood just fine, but make sure the wood is somewhat clean and you do 2 coats. I could use something like this myself, but haven't tackled coming up with a solution yet.
 

WildGrok

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Thanks , saving this post for when I get my truck!
 

Edge Haley

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Use the same type underbed boxes but added Harbor Freight's tiny 1/2" tall casters to the bottoms to make rolling easier. Also went to Costco and got free card board boxes to fit in the underbed boxes to cut down noise and made them much stronger for heavy camping stuff.

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Maverickman74

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Not bad. And the tie down trick is smart. As for the the herculiner. Given how thin it rolled on and then later peeled off my zj. I recommend multiple coats and a good bit of curing in between.
 

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MavTime

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I was able to get a coat of Herculiner on it and it came out pretty good (little dusty in pic). A few small holidays in the paint that I can touch up, but I am impressed with the product so far. Some say Herculiner needs better UV protection, but I might just use a 303 protectant after I wash it. I should have saved some money and just got a quart of Herculiner for the top surface and some exterior black paint for the underside, but I had never used it before so I bought the gallon kit and applied a light coat underneath and good single thick top coat, and I have about 1/4 of it left for touch-ups or to recoat the top later.

This was a test fit before I add some automotive trim to the edges, and drill the holes for the D-ring hold-downs and front hold-downs. Pretty happy with it so far, it still allows me to use my tailgate to support longer lumber.

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rallyshark

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Great work!
 
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MavTime

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I just wanted to update that I have had it secured for some time now and hauled small things using the ring tie downs, and the drawers have survived several big rains now and have remained dry inside. It is holding most all of my stuff, and I will continue to further organize it and next add some bed power and lighting for charging batteries and light power needs.

Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1709537802659


Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1709538043764


Ford Maverick Bed Drawers on a Budget - secure weatherproof storage with minimum bed loss 1709538988741
 
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MavTime

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Just an update: I just noticed that my factory spray-in liner is getting a little weathered above the bed drawer platform, and so is the roll on bed liner I put over the wood of the platform, but everything is still protected and working well. So I might look for something to protect or gloss up the factory spray-in liner unless it is too late, and also recoat the wood with the Herculiner even though it still seems well protected through car washes and mild rain we have had since doing it.
 
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MavTime

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How are the tubs holding up?
So far so good. They are totally shielded from the sun so they are well protected. The lids do have a "hinge" at the middle which could wear out, but you could duct tape that or leave it as 2 parts if it breaks since no water gets under there. The Herculiner I painted the wood with faded, but so did the Ford spray liner, so I probably should have used some 303 protectant on it. Still holding up though. I am curious if it is damaging he spray liner anywhere, so I might try pulling it off and take some pics and reporting back, but it doesn't really shift around so I am hoping for the best.
 

MakinDoForNow

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Just an update: I just noticed that my factory spray-in liner is getting a little weathered above the bed drawer platform, and so is the roll on bed liner I put over the wood of the platform, but everything is still protected and working well. So I might look for something to protect or gloss up the factory spray-in liner unless it is too late, and also recoat the wood with the Herculiner even though it still seems well protected through car washes and mild rain we have had since doing it.
Herculiner restore good on bed liner also.
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