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MarkLally

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So, I once again spend way too much time on a project. I figured that if Ford was still spending an extra dollar on the AWD PTU air scoop on the factory felt belly guard, Ford must feel it's VERY important, especially given that Ford now feels that logos and a keypad are a bridge to far for a vehicle they've raised the price on 8K in just 4 short years.
I also changed the oil in the PTU and the RDU while I was at it.
As many others have discovered, the PTU was WAY underfilled and was full of both solid metal flakes and a great deal of oil suspended metal partial. The RDU was nearly full and in a condition of about what I would expect. This project was done at about 5K miles.

Please note that I have not tig welded in about 40 years, and 40 years ago, I wasn't that good at it either (and it shows). While it's not that pretty, I think it will function well. Someone with plastic 3D printing knowledge could probably do this in a fraction of the time.

During this process I also installed a Fumoto 1/4 turn quick change oil drain, as I don't want to clean up a mess after changing the oil and I don't want to remove the RIVAL skid plate during the process. The RIVAL pan install was quite easy (I have a car lift) and the rear bolt threads were already in place.

Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. original belly gaurd


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. Pre fab scoo


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. scoop 1


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. scoop 2


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. scoop 3


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. painted scoop 1


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. painted scoop 2


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. Oil drain access


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. oil drain PTU drain


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. Full RIVAL with scoo


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. scoop in plac


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. PTU oil


Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. RDU oil
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notfast

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I figured that if Ford was still spending an extra dollar on the AWD PTU air scoop on the factory felt belly guard, Ford must feel it's VERY important
I agree. Although I don't have experience on the Maverick AWD PTU, my experience with the Ford CD3 platform PTUs tells me that they need all the extra cooling they can get. The Dorman OE Fix Ford PTU has a heat shield to help reduce the PTU temperature.

While it's not that pretty, I think it will function well. Someone with plastic 3D printing knowledge could probably do this in a fraction of the time.
I am sure that your TIG-welded piece will outlast anything that a 3D printer can make out of plastic.
 

Chops

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So, I once again spend way too much time on a project. I figured that if Ford was still spending an extra dollar on the AWD PTU air scoop on the factory felt belly guard, Ford must feel it's VERY important, especially given that Ford now feels that logos and a keypad are a bridge to far for a vehicle they've raised the price on 8K in just 4 short years.
I also changed the oil in the PTU and the RDU while I was at it.
As many others have discovered, the PTU was WAY underfilled and was full of both solid metal flakes and a great deal of oil suspended metal partial. The RDU was nearly full and in a condition of about what I would expect. This project was done at about 5K miles.

Please note that I have not tig welded in about 40 years, and 40 years ago, I wasn't that good at it either (and it shows). While it's not that pretty, I think it will function well. Someone with plastic 3D printing knowledge could probably do this in a fraction of the time.

During this process I also installed a Fumoto 1/4 turn quick change oil drain, as I don't want to clean up a mess after changing the oil and I don't want to remove the RIVAL skid plate during the process. The RIVAL pan install was quite easy (I have a car lift) and the rear bolt threads were already in place.

original belly gaurd.jpg


Pre fab scoop.jpg


scoop 1.jpg


scoop 2.jpg


scoop 3.jpg


painted scoop 1.jpg


painted scoop 2.jpg


Oil drain access.jpg


oil drain PTU drain.jpg


Full RIVAL with scoop.jpg


scoop in place.jpg


PTU oil.jpg


RDU oil.jpg
Beautiful work. You are too modest on your skills!

I was on the waiting list for Rival’s September delivery - but I canceled to wait for an edition that will fit the 2025 EB without modding or funneling.

Rival refunded my payment within 24hrs. I will be a future customer!
 

Snox801

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So, I once again spend way too much time on a project. I figured that if Ford was still spending an extra dollar on the AWD PTU air scoop on the factory felt belly guard, Ford must feel it's VERY important, especially given that Ford now feels that logos and a keypad are a bridge to far for a vehicle they've raised the price on 8K in just 4 short years.
I also changed the oil in the PTU and the RDU while I was at it.
As many others have discovered, the PTU was WAY underfilled and was full of both solid metal flakes and a great deal of oil suspended metal partial. The RDU was nearly full and in a condition of about what I would expect. This project was done at about 5K miles.

Please note that I have not tig welded in about 40 years, and 40 years ago, I wasn't that good at it either (and it shows). While it's not that pretty, I think it will function well. Someone with plastic 3D printing knowledge could probably do this in a fraction of the time.

During this process I also installed a Fumoto 1/4 turn quick change oil drain, as I don't want to clean up a mess after changing the oil and I don't want to remove the RIVAL skid plate during the process. The RIVAL pan install was quite easy (I have a car lift) and the rear bolt threads were already in place.

original belly gaurd.jpg


Pre fab scoop.jpg


scoop 1.jpg


scoop 2.jpg


scoop 3.jpg


painted scoop 1.jpg


painted scoop 2.jpg


Oil drain access.jpg


oil drain PTU drain.jpg


Full RIVAL with scoop.jpg


scoop in place.jpg


PTU oil.jpg


RDU oil.jpg
I like I’m literally in the room es of doing the exact same thing.
 

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Geo8866

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Okay, I’m a worrier and over-thinker. I have a rival skid plate. Should I be concerned about the PTU getting too hot? .
 
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MarkLally

MarkLally

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Beautiful work. You are too modest on your skills!

I was on the waiting list for Rival’s September delivery - but I canceled to wait for an edition that will fit the 2025 EB without modding or funneling.

Rival refunded my payment within 24hrs. I will be a future customer!
My grinding and sanding skills made up for my tig welding skills. but I even got tired of tig filling and grinding, so I stopped at good enough.
 
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MarkLally

MarkLally

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Okay, I’m a worrier and over-thinker. I have a rival skid plate. Should I be concerned about the PTU getting too hot? .
It's hard to say, I guess only time will tell. I just didn't want to take the chance, given that Ford thought it was necessary I feel, or they wouldn't have spent that extra dollar.
 
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LoboMike

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I was on the waiting list for Rival’s September delivery - but I canceled to wait for an edition that will fit the 2025 EB without modding or funneling.
The currently available version does not require any modification to fit a 25. Do you know, is there a future version announced with the air scoop?
 

Chops

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The currently available version does not require any modification to fit a 25. Do you know, is there a future version announced with the air scoop?
I don’t have any insights into future versions. I just want to make sure the Rival will give me enough room to change filter & drain oil easily without removing skid plate for the new EB engine. Doing my first oil/filter change soon.
Ford Maverick RIVAL skid plate PTU cooling scoop DIY - 2025 hybrid AWD 4K Tow. IMG_9279
 
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MarkLally

MarkLally

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The currently available version does not require any modification to fit a 25. Do you know, is there a future version announced with the air scoop?
I haven't heard anything stating they will. An aluminum one like I built would be hard to justify for the cost ( material was cheap, but the labor would be outrageous) I think a 3D printed plastic one would be cheap enough if anyone with those skills wanted to take it on.
 

mepot101

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That scoop looks good.
I'm a mechanic, but never could weld very good.
I call my welding 'gorilla weld',....................... ......................................strong but ugly:crackup:
 

Nw_adventure

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Nice work- So its been reported that the stock plastic scoop is not orderable thru Ford- Lowest hanging piece on a steel skid plate is pretty silly- I had to JB weld mine back together after a belly scrape.
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