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2024 XLT DIY Mods

MTData

2.5L Hybrid
Member
First Name
Mike
Joined
Mar 13, 2024
Threads
1
Messages
15
Reaction score
19
Location
Prior Lake, MN
Vehicle(s)
2024 Maverick XLT
Engine
2.5L Hybrid
I ordered my Maverick back in 2022. It did not make the production line. Rolled over to 2023, again did not make the production run. Rolled over to 2024, and this time Ford did build it and I have about 2000 miles on it so far.
Hybrid
Co-Pilot
Factory Hood and Fender film
Factory Spray In Bed Liner
Factory Bed Mat
I am getting between 42 and 44 MPG
Loving it so far

This weekend I did several DIY Mods
3d printed Bed Cargo Divider
Ford Maverick Rear Cargo Divider by MTDATA - Thingiverse

I added the DIY Bed Rails
I originally planned to use the 12g truss supports and run then 36". I found that this length interfered with the Cargo Load divider
I used the lower profile 14g Truss Supports. I liked the lower profile. The caps, Cone Nuts and struts were $45
I purchased the 8mm bolts from Amazon
VGBUY M8-1.25 x 25 mm 35Pcs Flat Head Hex Socket Cap Screws Bolts,304 Stainless Steel 18-8,Full Thread,Hex Spanner Included (VG30124): Amazon.com: Industrial & Scientific
I purchased the 3/8" Eye Bolts from Amazon
Qlvily 4 Packs 316 Stainless Steel 3/8" UNC Eye Bolt, Machinery Shoulder Eyebolts, Lifting Ring Threaded Eyebolt: Amazon.com: Industrial & Scientific
I had the stainless steel washers in my shop, probably $10 at Lowes
I had a heck of a time getting the plastic plugs out of the 8mm bolt holes. I finally figured out that they are threaded in. I have attached a photo. I pried up an edge and then unscrewed them

I installed the tailgate assist that I purchased on Amazon. Install was very easy
https://www.amazon.com/dp/B0BWJ15WBZ?psc=1&ref=ppx_yo2ov_dt_b_product_details

I hated to lose the drivers side tie down. Luckily @Lane posted that he had made replacements for himself and had a few to sell. I installed his replacement and it fit perfectly. @Lane, you might have a good side hustle here

I 3d printed a Maverick logo insert for my factory Trailer hitch
Ford Maverick Logo Hitch Insert by MTDATA - Thingiverse

The last Mod was to install a Cubby in the driver side rear of the Bed. I purchased the cubby from [email protected]
Part NumberPart NamePriceQuantityTotal
NZ6Z-60286A72-AStorage Box$39.061$39.06

Subtotal: $39.06
Estimated Shipping to 55372 via Economy Shipping: $25.26
Total: $64.32
I wanted to have 12v and USB outlets in the bed. I though about installing the outlets in the door of the Cubby, but I worried that the wires would get damaged if they were attached to the door after multiple uses
I decide to try to install the outlets inside the Cubby. I drilled 2 - 1 1/8" holes in the Cubby to match the holes in the Outlet plate
Amazon.com: 12V USB Outlet Marine Switch Panel Plug, PD3.0 and Dual QC3.0 USB Ports Aluminum Car Charger with LED Voltmeter Power Switch, Lighted 150W Cigarette Lighter Socket 2 in 1 DIY Kit for Boat RV ATV, etc. : Cell Phones & Accessories
The USB and 12v outlets, with the electrical connectors stuck out of the Cubby quite a bit. I was not able to twist/turn the Cubby to get it installed without risking damage to the Cubby or the wires.
I might have been able to install it without the wires attached and reached up from under the truck to connect everything. Decided not to try
I 3d printed a Riser to match the shape and holes of he Outlet plate. This reduced the amount the outlets extended out of the side of the cubby. I then had the clearance to split the Cubby with wiring attached into the factory opening

The last item I needed were the 2 screws for the Cubby. The XLT cover on the drivers side only has 4 screws. I needed 2 more.
I purchased a bag of 4-Part #: W505424S450B. I did not see a way to buy just 2. Price was $18

I have 2 extras of these bolts. If anyone can use them, message me and I will mail them to you, no charge. Just want to help out another Forum Member

I want to thank all of the members of this forum. It has been great reading about your new Mavericks and thinking of how I was going to Mod mine when it finally arrived.

Ford Maverick 2024 XLT DIY Mods BedRailPartsLowes


Ford Maverick 2024 XLT DIY Mods BedRailPlasicPlug


Ford Maverick 2024 XLT DIY Mods BedRails2


Ford Maverick 2024 XLT DIY Mods RearCubbyScrews


Ford Maverick 2024 XLT DIY Mods CargoNet


Ford Maverick 2024 XLT DIY Mods BedRails1


Ford Maverick 2024 XLT DIY Mods RearCubbyScrews2


Ford Maverick 2024 XLT DIY Mods RepacementTieDown2


Ford Maverick 2024 XLT DIY Mods 3DPrintedMaverickHichCover


Ford Maverick 2024 XLT DIY Mods 3DPrintedLoadBar


Ford Maverick 2024 XLT DIY Mods RepacementTieDown


Ford Maverick 2024 XLT DIY Mods DriverSideRearCubbyForXLT


Ford Maverick 2024 XLT DIY Mods RearCubby12vPo


Ford Maverick 2024 XLT DIY Mods 3DPrintedLoadBar1
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Lane

2.5L Hybrid
Well-known member
First Name
Lane
Joined
Jul 20, 2023
Threads
15
Messages
406
Reaction score
977
Location
Central Wisconsin
Website
photos.app.goo.gl
Vehicle(s)
2023 Area 51 Hybrid XL, 2006 VW Jetta Smyth UTE
Engine
2.5L Hybrid
I installed the tailgate assist that I purchased on Amazon. Install was very easy
https://www.amazon.com/dp/B0BWJ15WBZ?psc=1&ref=ppx_yo2ov_dt_b_product_details

I hated to lose the drivers side tie down. Luckily @Lane posted that he had made replacements for himself and had a few to sell. I installed his replacement and it fit perfectly. @Lane, you might have a good side hustle here

Ford Maverick 2024 XLT DIY Mods repacementtiedown-
Thanks! Yeah, those tailgate tie down points are way too useful, it's a shame to lose one if you like the gate assist strut. For anyone interested, I still have a few more of the brackets available. Info in my for sale thread here.
 

RDRahn

2.5L Hybrid
Well-known member
First Name
Dave
Joined
Jul 2, 2022
Threads
20
Messages
902
Reaction score
759
Location
Cleveland OH
Vehicle(s)
Maverick Hybrid
Engine
2.5L Hybrid
Clubs
 
I ordered my Maverick back in 2022. It did not make the production line. Rolled over to 2023, again did not make the production run. Rolled over to 2024, and this time Ford did build it and I have about 2000 miles on it so far.
Hybrid
Co-Pilot
Factory Hood and Fender film
Factory Spray In Bed Liner
Factory Bed Mat
I am getting between 42 and 44 MPG
Loving it so far

This weekend I did several DIY Mods
3d printed Bed Cargo Divider
Ford Maverick Rear Cargo Divider by MTDATA - Thingiverse

I added the DIY Bed Rails
I originally planned to use the 12g truss supports and run then 36". I found that this length interfered with the Cargo Load divider
I used the lower profile 14g Truss Supports. I liked the lower profile. The caps, Cone Nuts and struts were $45
I purchased the 8mm bolts from Amazon
VGBUY M8-1.25 x 25 mm 35Pcs Flat Head Hex Socket Cap Screws Bolts,304 Stainless Steel 18-8,Full Thread,Hex Spanner Included (VG30124): Amazon.com: Industrial & Scientific
I purchased the 3/8" Eye Bolts from Amazon
Qlvily 4 Packs 316 Stainless Steel 3/8" UNC Eye Bolt, Machinery Shoulder Eyebolts, Lifting Ring Threaded Eyebolt: Amazon.com: Industrial & Scientific
I had the stainless steel washers in my shop, probably $10 at Lowes
I had a heck of a time getting the plastic plugs out of the 8mm bolt holes. I finally figured out that they are threaded in. I have attached a photo. I pried up an edge and then unscrewed them

I installed the tailgate assist that I purchased on Amazon. Install was very easy
https://www.amazon.com/dp/B0BWJ15WBZ?psc=1&ref=ppx_yo2ov_dt_b_product_details

I hated to lose the drivers side tie down. Luckily @Lane posted that he had made replacements for himself and had a few to sell. I installed his replacement and it fit perfectly. @Lane, you might have a good side hustle here

I 3d printed a Maverick logo insert for my factory Trailer hitch
Ford Maverick Logo Hitch Insert by MTDATA - Thingiverse

The last Mod was to install a Cubby in the driver side rear of the Bed. I purchased the cubby from [email protected]
Part NumberPart NamePriceQuantityTotal
NZ6Z-60286A72-AStorage Box$39.061$39.06

Subtotal: $39.06
Estimated Shipping to 55372 via Economy Shipping: $25.26
Total: $64.32
I wanted to have 12v and USB outlets in the bed. I though about installing the outlets in the door of the Cubby, but I worried that the wires would get damaged if they were attached to the door after multiple uses
I decide to try to install the outlets inside the Cubby. I drilled 2 - 1 1/8" holes in the Cubby to match the holes in the Outlet plate
Amazon.com: 12V USB Outlet Marine Switch Panel Plug, PD3.0 and Dual QC3.0 USB Ports Aluminum Car Charger with LED Voltmeter Power Switch, Lighted 150W Cigarette Lighter Socket 2 in 1 DIY Kit for Boat RV ATV, etc. : Cell Phones & Accessories
The USB and 12v outlets, with the electrical connectors stuck out of the Cubby quite a bit. I was not able to twist/turn the Cubby to get it installed without risking damage to the Cubby or the wires.
I might have been able to install it without the wires attached and reached up from under the truck to connect everything. Decided not to try
I 3d printed a Riser to match the shape and holes of he Outlet plate. This reduced the amount the outlets extended out of the side of the cubby. I then had the clearance to split the Cubby with wiring attached into the factory opening

The last item I needed were the 2 screws for the Cubby. The XLT cover on the drivers side only has 4 screws. I needed 2 more.
I purchased a bag of 4-Part #: W505424S450B. I did not see a way to buy just 2. Price was $18

I have 2 extras of these bolts. If anyone can use them, message me and I will mail them to you, no charge. Just want to help out another Forum Member

I want to thank all of the members of this forum. It has been great reading about your new Mavericks and thinking of how I was going to Mod mine when it finally arrived.

BedRailPartsLowes.jpg


BedRailPlasicPlug.jpg


BedRails2.jpg


RearCubbyScrews.jpg


CargoNet.jpg


BedRails1.jpg


RearCubbyScrews2.jpg


RepacementTieDown2.jpg


3DPrintedMaverickHichCover.jpg


3DPrintedLoadBar.jpg


RepacementTieDown.jpg


DriverSideRearCubbyForXLT.jpg


RearCubby12vPowe.jpg


3DPrintedLoadBar1.jpg
Hey Mike!

Welcome to the Club and congratulations on getting your Maverick!

Looks like you have done quite a bit in a very short period of time. Perhaps the only thing left is to add a Maverick Truck Club decal so you can properly “represent.”

Two styles/sizes available:

Maverick Truck Club Decal (Glossy) | MaverickTruckClub - 2022+ Ford Maverick Pickup Forum, News, Owners, Discussions ($5 delivered)

Maverick Truck Club Decal (Transfer) | MaverickTruckClub - 2022+ Ford Maverick Pickup Forum, News, Owners, Discussions ($6 delivered)
 

Skeeter163

2.5L Hybrid
Well-known member
First Name
Don
Joined
Feb 7, 2022
Threads
3
Messages
252
Reaction score
170
Location
Hertford NC
Vehicle(s)
2017 Escape
Engine
2.5L Hybrid
I went with pvc cheap and bends a little when you need it.

Ford Maverick 2024 XLT DIY Mods IMG_0592
 

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Dtex

2.5L Hybrid
Active member
First Name
Dave
Joined
Mar 24, 2024
Threads
1
Messages
40
Reaction score
63
Location
San Antonio
Vehicle(s)
2024 XLT BAP
Engine
2.5L Hybrid
Clubs
 
I ordered my Maverick back in 2022. It did not make the production line. Rolled over to 2023, again did not make the production run. Rolled over to 2024, and this time Ford did build it and I have about 2000 miles on it so far.
Hybrid
Co-Pilot
Factory Hood and Fender film
Factory Spray In Bed Liner
Factory Bed Mat
I am getting between 42 and 44 MPG
Loving it so far

This weekend I did several DIY Mods
3d printed Bed Cargo Divider
Ford Maverick Rear Cargo Divider by MTDATA - Thingiverse

I added the DIY Bed Rails
I originally planned to use the 12g truss supports and run then 36". I found that this length interfered with the Cargo Load divider
I used the lower profile 14g Truss Supports. I liked the lower profile. The caps, Cone Nuts and struts were $45
I purchased the 8mm bolts from Amazon
VGBUY M8-1.25 x 25 mm 35Pcs Flat Head Hex Socket Cap Screws Bolts,304 Stainless Steel 18-8,Full Thread,Hex Spanner Included (VG30124): Amazon.com: Industrial & Scientific
I purchased the 3/8" Eye Bolts from Amazon
Qlvily 4 Packs 316 Stainless Steel 3/8" UNC Eye Bolt, Machinery Shoulder Eyebolts, Lifting Ring Threaded Eyebolt: Amazon.com: Industrial & Scientific
I had the stainless steel washers in my shop, probably $10 at Lowes
I had a heck of a time getting the plastic plugs out of the 8mm bolt holes. I finally figured out that they are threaded in. I have attached a photo. I pried up an edge and then unscrewed them

I installed the tailgate assist that I purchased on Amazon. Install was very easy
https://www.amazon.com/dp/B0BWJ15WBZ?psc=1&ref=ppx_yo2ov_dt_b_product_details

I hated to lose the drivers side tie down. Luckily @Lane posted that he had made replacements for himself and had a few to sell. I installed his replacement and it fit perfectly. @Lane, you might have a good side hustle here

I 3d printed a Maverick logo insert for my factory Trailer hitch
Ford Maverick Logo Hitch Insert by MTDATA - Thingiverse

The last Mod was to install a Cubby in the driver side rear of the Bed. I purchased the cubby from [email protected]
Part NumberPart NamePriceQuantityTotal
NZ6Z-60286A72-AStorage Box$39.061$39.06

Subtotal: $39.06
Estimated Shipping to 55372 via Economy Shipping: $25.26
Total: $64.32
I wanted to have 12v and USB outlets in the bed. I though about installing the outlets in the door of the Cubby, but I worried that the wires would get damaged if they were attached to the door after multiple uses
I decide to try to install the outlets inside the Cubby. I drilled 2 - 1 1/8" holes in the Cubby to match the holes in the Outlet plate
Amazon.com: 12V USB Outlet Marine Switch Panel Plug, PD3.0 and Dual QC3.0 USB Ports Aluminum Car Charger with LED Voltmeter Power Switch, Lighted 150W Cigarette Lighter Socket 2 in 1 DIY Kit for Boat RV ATV, etc. : Cell Phones & Accessories
The USB and 12v outlets, with the electrical connectors stuck out of the Cubby quite a bit. I was not able to twist/turn the Cubby to get it installed without risking damage to the Cubby or the wires.
I might have been able to install it without the wires attached and reached up from under the truck to connect everything. Decided not to try
I 3d printed a Riser to match the shape and holes of he Outlet plate. This reduced the amount the outlets extended out of the side of the cubby. I then had the clearance to split the Cubby with wiring attached into the factory opening

The last item I needed were the 2 screws for the Cubby. The XLT cover on the drivers side only has 4 screws. I needed 2 more.
I purchased a bag of 4-Part #: W505424S450B. I did not see a way to buy just 2. Price was $18

I have 2 extras of these bolts. If anyone can use them, message me and I will mail them to you, no charge. Just want to help out another Forum Member

I want to thank all of the members of this forum. It has been great reading about your new Mavericks and thinking of how I was going to Mod mine when it finally arrived.

BedRailPartsLowes.jpg


BedRailPlasicPlug.jpg


BedRails2.jpg


RearCubbyScrews.jpg


CargoNet.jpg


BedRails1.jpg


RearCubbyScrews2.jpg


RepacementTieDown2.jpg


3DPrintedMaverickHichCover.jpg


3DPrintedLoadBar.jpg


RepacementTieDown.jpg


DriverSideRearCubbyForXLT.jpg


RearCubby12vPowe.jpg


3DPrintedLoadBar1.jpg
Great job on the mods.
 
OP
OP

MTData

2.5L Hybrid
Member
First Name
Mike
Joined
Mar 13, 2024
Threads
1
Messages
15
Reaction score
19
Location
Prior Lake, MN
Vehicle(s)
2024 Maverick XLT
Engine
2.5L Hybrid
What did you build the door from? Where did you buy the lock and hinges

I love the locking mechanism
 

Dtex

2.5L Hybrid
Active member
First Name
Dave
Joined
Mar 24, 2024
Threads
1
Messages
40
Reaction score
63
Location
San Antonio
Vehicle(s)
2024 XLT BAP
Engine
2.5L Hybrid
Clubs
 
I had it laser cut from 1/8" cold rolled steel. The lock and cam have to be ordered separately to get a perfect lineup. The powder coat is semi gloss black.
 
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Iron Ranger

2.0L EcoBoost
Well-known member
First Name
Todd
Joined
May 5, 2024
Threads
15
Messages
126
Reaction score
196
Location
Chillbilly MN
Vehicle(s)
2024 Maverick
Engine
2.0L EcoBoost
Clubs
 
I ordered my Maverick back in 2022. It did not make the production line. Rolled over to 2023, again did not make the production run. Rolled over to 2024, and this time Ford did build it and I have about 2000 miles on it so far.
Hybrid
Co-Pilot
Factory Hood and Fender film
Factory Spray In Bed Liner
Factory Bed Mat
I am getting between 42 and 44 MPG
Loving it so far

This weekend I did several DIY Mods
3d printed Bed Cargo Divider
Ford Maverick Rear Cargo Divider by MTDATA - Thingiverse

I added the DIY Bed Rails
I originally planned to use the 12g truss supports and run then 36". I found that this length interfered with the Cargo Load divider
I used the lower profile 14g Truss Supports. I liked the lower profile. The caps, Cone Nuts and struts were $45
I purchased the 8mm bolts from Amazon
VGBUY M8-1.25 x 25 mm 35Pcs Flat Head Hex Socket Cap Screws Bolts,304 Stainless Steel 18-8,Full Thread,Hex Spanner Included (VG30124): Amazon.com: Industrial & Scientific
I purchased the 3/8" Eye Bolts from Amazon
Qlvily 4 Packs 316 Stainless Steel 3/8" UNC Eye Bolt, Machinery Shoulder Eyebolts, Lifting Ring Threaded Eyebolt: Amazon.com: Industrial & Scientific
I had the stainless steel washers in my shop, probably $10 at Lowes
I had a heck of a time getting the plastic plugs out of the 8mm bolt holes. I finally figured out that they are threaded in. I have attached a photo. I pried up an edge and then unscrewed them

I installed the tailgate assist that I purchased on Amazon. Install was very easy
https://www.amazon.com/dp/B0BWJ15WBZ?psc=1&ref=ppx_yo2ov_dt_b_product_details

I hated to lose the drivers side tie down. Luckily @Lane posted that he had made replacements for himself and had a few to sell. I installed his replacement and it fit perfectly. @Lane, you might have a good side hustle here

I 3d printed a Maverick logo insert for my factory Trailer hitch
Ford Maverick Logo Hitch Insert by MTDATA - Thingiverse

The last Mod was to install a Cubby in the driver side rear of the Bed. I purchased the cubby from [email protected]
Part NumberPart NamePriceQuantityTotal
NZ6Z-60286A72-AStorage Box$39.061$39.06

Subtotal: $39.06
Estimated Shipping to 55372 via Economy Shipping: $25.26
Total: $64.32
I wanted to have 12v and USB outlets in the bed. I though about installing the outlets in the door of the Cubby, but I worried that the wires would get damaged if they were attached to the door after multiple uses
I decide to try to install the outlets inside the Cubby. I drilled 2 - 1 1/8" holes in the Cubby to match the holes in the Outlet plate
Amazon.com: 12V USB Outlet Marine Switch Panel Plug, PD3.0 and Dual QC3.0 USB Ports Aluminum Car Charger with LED Voltmeter Power Switch, Lighted 150W Cigarette Lighter Socket 2 in 1 DIY Kit for Boat RV ATV, etc. : Cell Phones & Accessories
The USB and 12v outlets, with the electrical connectors stuck out of the Cubby quite a bit. I was not able to twist/turn the Cubby to get it installed without risking damage to the Cubby or the wires.
I might have been able to install it without the wires attached and reached up from under the truck to connect everything. Decided not to try
I 3d printed a Riser to match the shape and holes of he Outlet plate. This reduced the amount the outlets extended out of the side of the cubby. I then had the clearance to split the Cubby with wiring attached into the factory opening

The last item I needed were the 2 screws for the Cubby. The XLT cover on the drivers side only has 4 screws. I needed 2 more.
I purchased a bag of 4-Part #: W505424S450B. I did not see a way to buy just 2. Price was $18

I have 2 extras of these bolts. If anyone can use them, message me and I will mail them to you, no charge. Just want to help out another Forum Member

I want to thank all of the members of this forum. It has been great reading about your new Mavericks and thinking of how I was going to Mod mine when it finally arrived.

BedRailPartsLowes.jpg


BedRailPlasicPlug.jpg


BedRails2.jpg


RearCubbyScrews.jpg


CargoNet.jpg


BedRails1.jpg


RearCubbyScrews2.jpg


RepacementTieDown2.jpg


3DPrintedMaverickHichCover.jpg


3DPrintedLoadBar.jpg


RepacementTieDown.jpg


DriverSideRearCubbyForXLT.jpg


RearCubby12vPowe.jpg


3DPrintedLoadBar1.jpg
Mike - I'm live surrounded by brewerys NE of you, but you made me rethink my painters pole hook set up

Ford Maverick 2024 XLT DIY Mods IMG_0044

I thought about a gate like yours with the insert part being 1.5 x 1.5 at the top only so it could be secured in a horizontal mode... held in place and stopping my mower from rolling. Lower sliding bolts for strength when needed ?
 
OP
OP

MTData

2.5L Hybrid
Member
First Name
Mike
Joined
Mar 13, 2024
Threads
1
Messages
15
Reaction score
19
Location
Prior Lake, MN
Vehicle(s)
2024 Maverick XLT
Engine
2.5L Hybrid
The Hamms takes me back to my High School days when the drinking age was 18. Hamms was what I could afford
Harbor Freight also sells Loadbars that would work like your Painters pole
 

Bret1t

2.5L Hybrid
Member
First Name
Bret
Joined
Aug 12, 2024
Threads
2
Messages
17
Reaction score
31
Location
Southern Illinois
Vehicle(s)
2022 Maverick XLT, Hybrid
Engine
2.5L Hybrid
Love some of these ideas.
I was thinking about load poles, forgot about HF.

While digging around the last week I came across this and ended up getting one.
I love this thing. (sorry, having issues with dropping in the pic)
Truck Bed Cargo Storage Box | Easy Access | Full Size 56" | Rough Country
(I don't work for RC in anyway, just fell onto this items)

ABS tray, with back, held in place with quick lock straps and carabiners.
Adjust straps to allow it to pull out to the end of the bed to remove items, slide it back in and it sits right beside the tailgate, no flopping around.
If you need it moved or removed to use more of the bed, undo a carabiner.

Can move stuff from the cab if I end carrying more people and it won't just roll around the bed.
Sponsored

 
 







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