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- Dec 6, 2022
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- Location
- East Coast
- Vehicle(s)
- 22 Maverick
- Engine
- 2.0L EcoBoost
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- #1
I realized I really dig the look of the 'Raptor' style amber grille lights, but the kits offered for the Maverick really didn't flip me; what with the surface mount with 3M tape and all. Seems sloppy to me. And they're expensive to boot. So, I decided to come up with a solution.
I found it in a nice little set of three-spotter-lights from E-trailer. BUT these were far from plug-and-play...but it wasn't the end of the world, just a few hours work after prep.
I think it turned out pretty well. I like the look and they only cost me $20. That's Optronics part #OPT89FR if you're tryna do the same.
Cheers.
UPDATED WITH DIY INSTALL INSTRUCTIONS:
Please note these instructions are for an XLT grille only!
Ok, first off the wire provided with the light harness isn't long enough to reach the spotter light on the driver side. No worries, you'll just need some similar gauge wire to run to both the hot and the ground on said light. Create your own wire harness about a meter long, making sure it's well insulated. The green wire on the light is hot, the black is ground. On the harness you buy for the lights, black is hot and white is ground. Mark the hot on your wire harness with a different color tape (I used red) and set aside.
Next, you'll need to pop the spotter light out of it's housing. It's only held in by clips so working back to front, use a PLASTIC tool to pop the housing out. Maybe take this time to upgrade the standard bulbs with LED. That's what I did. You'll need a straightened (curved) wire hanger or thick copper wire to fish from the hole in the light housing to the engine bay. Tape the bottom end of your harness to the fishwire and GENTLY pull down and outward.
Using a SMALL boxcutter or razor knife, GENTLY strip the rubber from each wire on the light assembly and splice in your harness being mindful of polarity. Wrap well with a QUALITY tape and seal with liquid electrical tape or silicone to keep the water out. Do it once, do it right. Splice your harness to your lights in whichever way you see fit. I used crimps and wrapped twice each then wrapped together.
This was the easy part. Loosening the grille wasn't easy but doable with the right tools. Now that I know how it comes apart, the second would be faster. You'll need to loosen the 7mm bolts, of which there are many, as well as the pop-rivets and larger bolts (I forgot to measure) that hold the upper grille to the air intake. You'll need a small socket extension for this task. Also you'll need to separate the center strip from the headlamps using a plastic tool. Now here's the rub:
The grille is in two parts. Outer and inner. GENTLY pull the upper part of the grille away from the truck and REMOVE the inner plastic grille support and set aside.
Once the inner grille is out of the way, you'll need to mark dead-center of where you're going to mount your lights. Your choice to run them three-in-a-row, spread em' out...whatever you like. The size you need to cut is 3/4".
I'll say it again. Three-quarters of an inch. I used a spade bit, but a hole-saw would have been cleaner. Push the bulb and the grommet through the hole you make, and I applied silicone to the grommet for a nice seal. Push the grommet and bulb into the hole and reassemble your grille.
As far as the wiring was concerned, I ran the ENTIRE length of it up to the three-way break in black-plastic tubing. Luckily there's enough space between the grille and engine bay to run your harness.
Hope I covered everything. Any questions, do ask.
I found it in a nice little set of three-spotter-lights from E-trailer. BUT these were far from plug-and-play...but it wasn't the end of the world, just a few hours work after prep.
I think it turned out pretty well. I like the look and they only cost me $20. That's Optronics part #OPT89FR if you're tryna do the same.
Cheers.
UPDATED WITH DIY INSTALL INSTRUCTIONS:
Please note these instructions are for an XLT grille only!
Ok, first off the wire provided with the light harness isn't long enough to reach the spotter light on the driver side. No worries, you'll just need some similar gauge wire to run to both the hot and the ground on said light. Create your own wire harness about a meter long, making sure it's well insulated. The green wire on the light is hot, the black is ground. On the harness you buy for the lights, black is hot and white is ground. Mark the hot on your wire harness with a different color tape (I used red) and set aside.
Next, you'll need to pop the spotter light out of it's housing. It's only held in by clips so working back to front, use a PLASTIC tool to pop the housing out. Maybe take this time to upgrade the standard bulbs with LED. That's what I did. You'll need a straightened (curved) wire hanger or thick copper wire to fish from the hole in the light housing to the engine bay. Tape the bottom end of your harness to the fishwire and GENTLY pull down and outward.
Using a SMALL boxcutter or razor knife, GENTLY strip the rubber from each wire on the light assembly and splice in your harness being mindful of polarity. Wrap well with a QUALITY tape and seal with liquid electrical tape or silicone to keep the water out. Do it once, do it right. Splice your harness to your lights in whichever way you see fit. I used crimps and wrapped twice each then wrapped together.
This was the easy part. Loosening the grille wasn't easy but doable with the right tools. Now that I know how it comes apart, the second would be faster. You'll need to loosen the 7mm bolts, of which there are many, as well as the pop-rivets and larger bolts (I forgot to measure) that hold the upper grille to the air intake. You'll need a small socket extension for this task. Also you'll need to separate the center strip from the headlamps using a plastic tool. Now here's the rub:
The grille is in two parts. Outer and inner. GENTLY pull the upper part of the grille away from the truck and REMOVE the inner plastic grille support and set aside.
Once the inner grille is out of the way, you'll need to mark dead-center of where you're going to mount your lights. Your choice to run them three-in-a-row, spread em' out...whatever you like. The size you need to cut is 3/4".
I'll say it again. Three-quarters of an inch. I used a spade bit, but a hole-saw would have been cleaner. Push the bulb and the grommet through the hole you make, and I applied silicone to the grommet for a nice seal. Push the grommet and bulb into the hole and reassemble your grille.
As far as the wiring was concerned, I ran the ENTIRE length of it up to the three-way break in black-plastic tubing. Luckily there's enough space between the grille and engine bay to run your harness.
Hope I covered everything. Any questions, do ask.
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