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I wanted a roof rack and bed rack that aligned so that items could sit perfectly flat across them, but also wanted a roll up tonneau. This is the final result:
I had a Yakima Baseline roof rack with 60"JetStream bars from my previous car so I put that on first. I realized pretty quick that the recommended placement and forward tilt of the roof would mean that any bed rack would have to have two separate heights for the front and rear supports in order for everything to line up perfectly. I was discouraged by the limited out-of-the-box adjustability of the TruXedo Elevate rack (it's only meant to change height in fixed increments), and I wanted a roll-up tonneau so that ruled out Yakima's fully adjustable bed rack (it's arms tilt inwards so it interferes with the cover). I could have gone with a retractable t-track tonneau instead of a hard roll-up, but I didn't want to sacrifice my already limited bed space, and I like to be able to easily remove the tonneau in case I really need those extra few inches. I went with the BAK Revolver X4ts for the bed cover and the TruXedo rack, and it turns out that with the rear arms as close to the tailgate as you can get them, no customization was needed, it just happens to be the perfect height at its middle setting. The arms closer to the middle of the truck needed to be lowered by about 1 3/8" from what would be the middle setting, but that was easy enough to do by drilling a few holes, and it doesn't feel like it compromised any strength.
I ended up cutting down the cross bars on the Elevate rack to 61.5" to more closely resemble my Yakima's 60" bars, but in retrospect I should have cut them down to something more like 62.5" because I ended up having to trim a bit off of the plastic end caps to make them fit (the mounting hardware where they attach to the arms interfered with them fitting otherwise).
Another thing I had liked about the Yakima bed rack was the inclusion of mounting points on the arms, which the TruXedo lacked. I got some D-rings and bolts to add my own to the arms on the existing unused bolt holes. The bed cover came with some extra t-bolts for the track, so I added some D-rings with those too, and the same t-bolts worked for the roof rack so I added them there as well. I had to cut down the t-bolts because they were too long to work nicely with the D-rings.
I also had to swap out my antenna for a stubby so it wouldn't get bumped by stuff on the rack. I don't use the radio so I'll never notice.
Total length from front most roof rack to back most bed rack is 104.5", so it can support nice long material.
Weight limits are 165lbs for the roof rack and 500lbs for the bed rack, so 665 combined.
Here's the parts list (prices are at time of writing):
RealTruck BAK Revolver X4ts Hard Rolling Truck Bed Tonneau Cover - $1550
TruXedo Elevate CS Rack - $750
Yakima BaseClip BC180 (x2 required) - $72 each
Yakima JetStream Bars (60") - $225
Yakima BaseLine Towers - $180
Yakima SKS Lock Cores (you probably don't need these, 4 pack) - $30
D Rings (I went with two packs of 8) - $14 each
5/16 2" Bolts - $8
5/16 Locking Nuts - $10
5/16 Washers - $9
Stubby Antenna - $20
Final Total = $2,954
I had a Yakima Baseline roof rack with 60"JetStream bars from my previous car so I put that on first. I realized pretty quick that the recommended placement and forward tilt of the roof would mean that any bed rack would have to have two separate heights for the front and rear supports in order for everything to line up perfectly. I was discouraged by the limited out-of-the-box adjustability of the TruXedo Elevate rack (it's only meant to change height in fixed increments), and I wanted a roll-up tonneau so that ruled out Yakima's fully adjustable bed rack (it's arms tilt inwards so it interferes with the cover). I could have gone with a retractable t-track tonneau instead of a hard roll-up, but I didn't want to sacrifice my already limited bed space, and I like to be able to easily remove the tonneau in case I really need those extra few inches. I went with the BAK Revolver X4ts for the bed cover and the TruXedo rack, and it turns out that with the rear arms as close to the tailgate as you can get them, no customization was needed, it just happens to be the perfect height at its middle setting. The arms closer to the middle of the truck needed to be lowered by about 1 3/8" from what would be the middle setting, but that was easy enough to do by drilling a few holes, and it doesn't feel like it compromised any strength.
I ended up cutting down the cross bars on the Elevate rack to 61.5" to more closely resemble my Yakima's 60" bars, but in retrospect I should have cut them down to something more like 62.5" because I ended up having to trim a bit off of the plastic end caps to make them fit (the mounting hardware where they attach to the arms interfered with them fitting otherwise).
Another thing I had liked about the Yakima bed rack was the inclusion of mounting points on the arms, which the TruXedo lacked. I got some D-rings and bolts to add my own to the arms on the existing unused bolt holes. The bed cover came with some extra t-bolts for the track, so I added some D-rings with those too, and the same t-bolts worked for the roof rack so I added them there as well. I had to cut down the t-bolts because they were too long to work nicely with the D-rings.
I also had to swap out my antenna for a stubby so it wouldn't get bumped by stuff on the rack. I don't use the radio so I'll never notice.
Total length from front most roof rack to back most bed rack is 104.5", so it can support nice long material.
Weight limits are 165lbs for the roof rack and 500lbs for the bed rack, so 665 combined.
Here's the parts list (prices are at time of writing):
RealTruck BAK Revolver X4ts Hard Rolling Truck Bed Tonneau Cover - $1550
TruXedo Elevate CS Rack - $750
Yakima BaseClip BC180 (x2 required) - $72 each
Yakima JetStream Bars (60") - $225
Yakima BaseLine Towers - $180
Yakima SKS Lock Cores (you probably don't need these, 4 pack) - $30
D Rings (I went with two packs of 8) - $14 each
5/16 2" Bolts - $8
5/16 Locking Nuts - $10
5/16 Washers - $9
Stubby Antenna - $20
Final Total = $2,954
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